A completely precious metal-free alkaline fuel cell with enhanced performance using a carbon-coated nickel anode.

SignificanceWe present a groundbreaking advance in completely nonprecious hydrogen fuel cell technologies achieving a record power density of 200 mW/cm2 with Ni@CNx anode and Co-Mn cathode. The 2-nm CNx coating weakens the O-binding energy, which effectively mitigates the undesirable surface oxidation during hydrogen oxidation reaction (HOR) polarization, leading to a stable fuel cell operation for Ni@CNx over 100 h at 200 mA/cm2, superior to a Ni nanoparticle counterpart. Ni@CNx exhibited a dramatically enhanced tolerance to CO relative to Pt/C, enabling the use of hydrogen gas with trace amounts of CO, critical for practical applications. The complete removal of precious metals in fuel cells lowers the catalyst cost to virtually negligible levels and marks a milestone for practical alkaline fuel cells.

Electrocatalysis in Alkaline Media and Alkaline Membrane-Based Energy Technologies.

Hydrogen energy-based electrochemical energy conversion technologies offer the promise of enabling a transition of the global energy landscape from fossil fuels to renewable energy. Here, we present a comprehensive review of the fundamentals of electrocatalysis in alkaline media and applications in alkaline-based energy technologies, particularly alkaline fuel cells and water electrolyzers. Anion exchange (alkaline) membrane fuel cells (AEMFCs) enable the use of nonprecious electrocatalysts for the sluggish oxygen reduction reaction (ORR), relative to proton exchange membrane fuel cells (PEMFCs), which require Pt-based electrocatalysts. However, the hydrogen oxidation reaction (HOR) kinetics is significantly slower in alkaline media than in acidic media. Understanding these phenomena requires applying theoretical and experimental methods to unravel molecular-level thermodynamics and kinetics of hydrogen and oxygen electrocatalysis and, particularly, the proton-coupled electron transfer (PCET) process that takes place in a proton-deficient alkaline media. Extensive electrochemical and spectroscopic studies, on single-crystal Pt and metal oxides, have contributed to the development of activity descriptors, as well as the identification of the nature of active sites, and the rate-determining steps of the HOR and ORR. Among these, the structure and reactivity of interfacial water serve as key potential and pH-dependent kinetic factors that are helping elucidate the origins of the HOR and ORR activity differences in acids and bases. Additionally, deliberately modulating and controlling catalyst-support interactions have provided valuable insights for enhancing catalyst accessibility and durability during operation. The design and synthesis of highly conductive and durable alkaline membranes/ionomers have enabled AEMFCs to reach initial performance metrics equal to or higher than those of PEMFCs. We emphasize the importance of using membrane electrode assemblies (MEAs) to integrate the often separately pursued/optimized electrocatalyst/support and membranes/ionomer components. Operando/in situ methods, at multiscales, and ab initio simulations provide a mechanistic understanding of electron, ion, and mass transport at catalyst/ionomer/membrane interfaces and the necessary guidance to achieve fuel cell operation in air over thousands of hours. We hope that this Review will serve as a roadmap for advancing the scientific understanding of the fundamental factors governing electrochemical energy conversion in alkaline media with the ultimate goal of achieving ultralow Pt or precious-metal-free high-performance and durable alkaline fuel cells and related technologies.

Elucidating Cathodic Corrosion Mechanisms with Operando Electrochemical Transmission Electron Microscopy.

Cathodic corrosion represents an enigmatic electrochemical process in which metallic electrodes corrode under sufficiently reducing potentials. Although discovered by Fritz Haber in the 19th century, only recently has progress been made in beginning to understand the atomistic mechanisms of corroding bulk electrodes. The creation of nanoparticles as the end-product of the corrosion process suggests an additional length scale of complexity. Here, we studied the dynamic evolution of morphology, composition, and crystallographic structural information of nanocrystal corrosion products by analytical and four-dimensional electrochemical liquid-cell scanning transmission electron microscopy (EC-STEM). Our operando/in situ electron microscopy revealed, in real-time, at the nanometer scale, that cathodic corrosion yields significantly higher levels of structural degradation for heterogeneous nanocrystals than bulk electrodes. In particular, the cathodic corrosion of Au nanocubes on bulk Pt electrodes led to the unexpected formation of thermodynamically immiscible Au-Pt alloy nanoparticles. The highly kinetically driven corrosion process is evidenced by the successive anisotropic transition from stable Pt(111) bulk single-crystal surfaces evolving to energetically less-stable (100) and (110) steps. The motifs identified in this microscopy study of cathodic corrosion of nanocrystals are likely to underlie the structural evolution of nanoscale electrocatalysts during many electrochemical reactions under highly reducing potentials, such as CO2 and N2 reduction.

Octahedral spinel electrocatalysts for alkaline fuel cells.

Designing high-performance nonprecious electrocatalysts to replace Pt for the oxygen reduction reaction (ORR) has been a key challenge for advancing fuel cell technologies. Here, we report a systematic study of 15 different AB2O4/C spinel nanoparticles with well-controlled octahedral morphology. The 3 most active ORR electrocatalysts were MnCo2O4/C, CoMn2O4/C, and CoFe2O4/C. CoMn2O4/C exhibited a half-wave potential of 0.89 V in 1 M KOH, equal to the benchmark activity of Pt/C, which was ascribed to charge transfer between Co and Mn, as evidenced by X-ray absorption spectroscopy. Scanning transmission electron microscopy (STEM) provided atomic-scale, spatially resolved images, and high-energy-resolution electron-loss near-edge structure (ELNES) enabled fingerprinting the local chemical environment around the active sites. The most active MnCo2O4/C was shown to have a unique Co-Mn core-shell structure. ELNES spectra indicate that the Co in the core is predominantly Co2.7+ while in the shell, it is mainly Co2+ Broader Mn ELNES spectra indicate less-ordered nearest oxygen neighbors. Co in the shell occupies mainly tetrahedral sites, which are likely candidates as the active sites for the ORR. Such microscopic-level investigation probes the heterogeneous electronic structure at the single-nanoparticle level, and may provide a more rational basis for the design of electrocatalysts for alkaline fuel cells.

Revealing the atomic ordering of binary intermetallics using in situ heating techniques at multilength scales.

Ordered intermetallic nanoparticles are promising electrocatalysts with enhanced activity and durability for the oxygen-reduction reaction (ORR) in proton-exchange membrane fuel cells (PEMFCs). The ordered phase is generally identified based on the existence of superlattice ordering peaks in powder X-ray diffraction (PXRD). However, after employing a widely used postsynthesis annealing treatment, we have found that claims of "ordered" catalysts were possibly/likely mixed phases of ordered intermetallics and disordered solid solutions. Here, we employed in situ heating, synchrotron-based, X-ray diffraction to quantitatively investigate the impact of a variety of annealing conditions on the degree of ordering of large ensembles of Pt3Co nanoparticles. Monte Carlo simulations suggest that Pt3Co nanoparticles have a lower order-disorder phase transition (ODPT) temperature relative to the bulk counterpart. Furthermore, we employed microscopic-level in situ heating electron microscopy to directly visualize the morphological changes and the formation of both fully and partially ordered nanoparticles at the atomic scale. In general, a higher degree of ordering leads to more active and durable electrocatalysts. The annealed Pt3Co/C with an optimal degree of ordering exhibited significantly enhanced durability, relative to the disordered counterpart, in practical membrane electrode assembly (MEA) measurements. The results highlight the importance of understanding the annealing process to maximize the degree of ordering in intermetallics to optimize electrocatalytic activity.

Combinatorial Studies of Palladium-Based Oxygen Reduction Electrocatalysts for Alkaline Fuel Cells.

Hydrogen fuel cells have emerged as promising, potentially renewable energy-based, energy conversion technologies for powering electric vehicles. However, the sluggish oxygen reduction reaction (ORR) at the cathode has remained a longstanding challenge and requires the design of nonplatinum electrocatalysts with high activity and, ideally, low cost. Here, we present a combinatorial study of Pd-Cu thin-film electrodes with well-defined composition and structures, prepared by magnetron sputtering, as a fast method for assessing the ORR activity of binary alloys. This represents a facile catalyst screening method, using replaceable glassy carbon disk electrodes, which enables the rapid and reliable evaluation of ORR activity using standard rotating disk electrode (RDE) measurements. Among nine Pd-Cu alloys, Pd50Cu50 was identified as the most promising composition for the ORR and employed as a target for nanoparticle synthesis. The PdCu nanoparticles, supported on carbon, achieved a mass-specific and surface-specific activity, 3 and 2.5 times, respectively, as high as Pd/C in 1 M KOH. PdCu/C further exhibited an impressive durability with only 3 and 13 mV negative shifts in the half-wave potential after 20000 and 100000 potential cycles, respectively. The combinatorial approach guiding the nanoparticle synthesis, described herein, provides an optimized high-throughput screening method for other binary or ternary alloys as fuel cell electrocatalysts.

A Strategy for Increasing the Efficiency of the Oxygen Reduction Reaction in Mn-Doped Cobalt Ferrites.

Alkaline fuel cells have drawn increasing attention as next-generation energy-conversion devices for electrical vehicles, since high pH enables the use of non-precious-metal catalysts. Herein, we report on a family of rationally designed Mn-doped cobalt ferrite (MCF) spinel nanocrystals, with an optimal composition Mn0.8(CoFe2)0.73O4 (MCF-0.8), that are effective electrocatalysts for the oxygen reduction reaction. MCF-0.8 exhibits a half-wave potential ( E1/2) of 0.89 V vs RHE in 1 M NaOH, only 0.02 V less than that of commercial Pt/C under identical testing conditions and, to the best of our knowledge, one of the highest recorded values in the literature. Moreover, MCF-0.8 exhibits remarkable durability (Δ E1/2 = 0.014 V) after 10 000 electrochemical cycles. In situ X-ray absorption spectroscopy (XAS) reveals that the superior performance of the trimetallic MCF-0.8 originates from the synergistic catalytic effect of Mn and Co, while Fe helps preserve the spinel structure during cycling. We employed in situ XAS to track the evolution of the oxidation states and the metal-oxygen distances not only under constant applied potentials (steady state) but also during dynamic cyclic voltammetry (CV) (nonsteady state). The periodic conversion between Mn(III, IV)/Co(III) and Mn(II, III)/Co(II) as well as the essentially constant oxidation state of Fe during the CV suggests collaboration efforts among Mn, Co, and Fe. Mn and Co serve as the synergistic coactive sites to catalyze the oxygen reduction, apparently resulting in the observed high activity, while Fe works to maintain the integrity of the spinel structure, likely contributing to the remarkable durability of the catalyst. These findings provide a mechanistic understanding of the electrocatalytic processes of trimetallic oxides under real-time fuel cell operating conditions. This approach provides a new strategy to design high-performance non-precious-metal electrocatalysts for alkaline fuel cells.

Cobalt-Based Nitride-Core Oxide-Shell Oxygen Reduction Electrocatalysts.

Developing high-performance, low-cost, and conductive nonprecious electrocatalysts for the oxygen reduction reaction (ORR) has been a key challenge for advancing fuel cell technologies. Here, we report on a novel family of cobalt nitrides (CoxN/C, x = 2, 3, 4) as ORR electrocatalysts in alkaline fuel cells. Co4N/C exhibited the highest ORR activity among the three types of cobalt nitrides studied, with a half-wave potential (E1/2) of 0.875 V vs RHE in 1 M KOH, rivaling that of commercial Pt/C (0.89 V). Moreover, Co4N/C showed an 8-fold improvement in mass activity at 0.85 V, when compared to cobalt oxide, Co3O4/C, and a negligible degradation (ΔE1/2 = 14 mV) after 10 000 potential cycles. The superior performance was ascribed to the formation of a conductive nitride core surrounded by a naturally formed thin oxide shell (about 2 nm). The conductive nitride core effectively mitigated the low conductivity of the metal oxide, and the thin oxide shell on the surface provided the active sites for the ORR. Strategies developed herein represent a promising approach for the design of other novel metal nitrides as electrocatalysts for fuel cells.

Metal-Organic-Framework-Derived Co-Fe Bimetallic Oxygen Reduction Electrocatalysts for Alkaline Fuel Cells.

The oxygen reduction reaction (ORR) is considered the cornerstone for regenerative energy conversion devices involving fuel cells and electrolyzers. The development of non-precious-metal electrocatalysts is of paramount importance for their large-scale commercialization. Here, Co-Fe binary alloy embedded bimetallic organic frameworks (BMOF)s based on carbon nanocomposites have been designed with a compositionally optimized template, by a facile host-guest strategy, for ORR in alkaline media. The electrocatalyst exhibits promising electrocatalytic activity for ORR with a half-wave potential of 0.89 V in 0.1 M NaOH, comparable to state-of-the-art Pt/C electrocatalysts. More importantly, it exhibits robust durability after 30 000 potential cycles. Scanning transmission electron microscopy (STEM) and quantitative energy-dispersive X-ray (EDX) spectroscopy suggest that the Co-Fe alloy nanoparticles have a homogeneous elemental distribution of Co and Fe at the atomic-scale optimized BMOF and Co/Fe ratio of 9:1. The long-term durability is attributed to its ability to maintain its structural and compositional integrity after the cycling process, as evidenced by STEM-EDX analysis. This work provides valuable insights into the design and fabrication of novel platinum-group-metals-free highly active ORR electrocatalysts in alkaline media.

The Color of the Elements: A Combined Experimental and Theoretical Electron Density Study of ScB2 C2.

The chemical or physical control parameters for the onset of superconductivity in MB2 C2 hetero-graphene materials are unclear. This is mainly due to the almost ubiquitous positional B/C disorder, rendering the description of real structures of borocarbides into one of the most challenging problems in materials science. We will show that high-resolution X-ray diffraction data provides all the essential information to decode even complex coloring problems due to B/C disorder. Electron density studies and subsequent analyses of the fine structure of the Laplacian of the electron density resolves the local electronic structure of ScB2 C2 at sub-atomic resolution and allows for an unequivocal identification of all atoms involved in the coloring scenario. This information could finally be used to identify the electron deficient character of the B/C layers in ScB2 C2 and to synthesize the first bimetallic hetero-metallocene with lithium and scandium atoms embedded in the pentagonal and heptagonal voids, respectively.

Pt-Decorated Composition-Tunable Pd-Fe@Pd/C Core-Shell Nanoparticles with Enhanced Electrocatalytic Activity toward the Oxygen Reduction Reaction.

Design of electrocatalysts with both a high-Pt-utilization efficiency and enhanced electrochemical activity is still the key challenge in the development of proton exchange membrane fuel cells. In the present work, Pd-Fe/C bimetallic nanoparticles (NPs) with an optimal Fe composition and decorated with Pt are introduced as promising catalysts toward the oxygen reduction reaction. These bimetallic nanoparticles have a Pd-Fe@Pd core-shell structure with a surface Pt decoration as established through the use of electron energy loss spectroscopy (EELS) and energy-dispersive X-ray (EDX) spectroscopy. These catalysts exhibit excellent electrocatalytic activity ( E1/2 = 0.866 V vs RHE), increasing the mass activity by more than 70% over that of Pt/C in terms of the total mass of Pt and Pd and by 14 times if only Pt is considered. Simple geometrical calculations, based on spherical core-shell models, indicate that Pd-Fe@Pt has a surface Pt decoration rather than a complete Pt monolayer. Such calculations applied to other examples in the literature point out the need for careful and rigorous arguments about claimed "Pt monolayer/multilayers". Such calculations must be based on not only elemental mapping data but also on the Pt/Pd and other metal atomic ratios in the precursors. Our analysis predicts a minimal Pt/Pd atomic ratio in order to achieve a complete Pt monolayer on the surface of the core materials.

High-Performance Pd3Pb Intermetallic Catalyst for Electrochemical Oxygen Reduction.

Extensive efforts to develop highly active and strongly durable electrocatalyst for oxygen reduction are motivated by a need for metal-air batteries and fuel cells. Here, we report a very promising catalyst prototype of structurally ordered Pd-based alloys, Pd3Pb intermetallic compound. Such structurally ordered Pd3Pb/C exhibits a significant increase in mass activity. More importantly, compared to the conventional Pt/C catalysts, ordered Pd3Pb/C is highly durable and exhibits a much longer cycle life and higher cell efficiency in Zn-air batteries. Interestingly, ordered Pd3Pb/C possesses very high methanol tolerance during electrochemical oxygen reduction, which make it an excellent methanol-tolerant cathode catalyst for alkaline polymer electrolyte membrane fuel cells. This study provides a promising route to optimize the synthesis of ordered Pd-based intermetallic catalysts for fuel cells and metal-air batteries.

Unassisted HI photoelectrolysis using n-WSe2 solar absorbers.

Molybdenum and tungsten diselenide are among the most robust and efficient semiconductor materials for photoelectrochemistry, but they have seen limited use for integrated solar energy storage systems. Herein, we report that n-type WSe2 photoelectrodes can facilitate unassisted aqueous HI electrolysis to H2(g) and HI3(aq) when placed in contact with a platinum counter electrode and illuminated by simulated sunlight. Even in strongly acidic electrolyte, the photoelectrodes are robust and operate very near their maximum power point. We have rationalized this behavior by characterizing the n-WSe2|HI/HI3 half cell, the Pt|HI/H2||HI3/HI|Pt full cell, and the n-WSe2 band-edge positions. Importantly, specific interactions between the n-WSe2 surface and aqueous iodide significantly shift the semiconductor's flatband potential and allow for unassisted HI electrolysis. These findings exemplify the important role of interfacial chemical reactivity in influencing the energetics of semiconductor-liquid junctions and the resulting device performance.

Synthesis of structurally ordered Pt3Ti and Pt3V nanoparticles as methanol oxidation catalysts.

Structurally ordered Pt3Ti or Pt3V intermetallic nanoparticle catalysts with ultrasmall particle sizes have never been successfully synthesized. Herein, we present a KCl-nanoparticle method to successfully provide such compounds. These two catalysts show enhanced catalytic activity and stability for methanol oxidation compared to pure Pt.

Structurally ordered intermetallic platinum-cobalt core-shell nanoparticles with enhanced activity and stability as oxygen reduction electrocatalysts.

To enhance and optimize nanocatalyst performance and durability for the oxygen reduction reaction in fuel-cell applications, we look beyond Pt-metal disordered alloys and describe a new class of Pt-Co nanocatalysts composed of ordered Pt(3)Co intermetallic cores with a 2-3 atomic-layer-thick platinum shell. These nanocatalysts exhibited over 200% increase in mass activity and over 300% increase in specific activity when compared with the disordered Pt(3)Co alloy nanoparticles as well as Pt/C. So far, this mass activity for the oxygen reduction reaction is the highest among the Pt-Co systems reported in the literature under similar testing conditions. Stability tests showed a minimal loss of activity after 5,000 potential cycles and the ordered core-shell structure was maintained virtually intact, as established by atomic-scale elemental mapping. The high activity and stability are attributed to the Pt-rich shell and the stable intermetallic Pt(3)Co core arrangement. These ordered nanoparticles provide a new direction for catalyst performance optimization for next-generation fuel cells.

Yolk-shell structure of polyaniline-coated sulfur for lithium-sulfur batteries.

Lithium­sulfur batteries have attracted much attention in recent years due to their high theoretical capacity of 1672 mAh g(­1) and low cost. However, a rapid capacity fade is normally observed, attributed mainly to polysulfide dissolution and volume expansion. Although many strategies have been reported to prolong the cyclability, the high cost and complex preparation processes still hinder their practical application. Here, we report the synthesis of a polyaniline­sulfur yolk­shell nanocomposite through a heating vulcanization of a polyaniline­sulfur core­shell structure. We observed that this heating treatment was much more effective than chemical leaching to prepare uniform yolk­shell structures. Compared with its sulfur­polyaniline core­shell counterparts, the yolk­shell nanostructures delivered much improved cyclability owing to the presence of internal void space inside the polymer shell to accommodate the volume expansion of sulfur during lithiation. The yolk­shell material exhibited a stable capacity of 765 mAh g(­1) at 0.2 C after 200 cycles, representing a promising future for industrial scale Li­S batteries.

A silica sol-gel design strategy for nanostructured metallic materials.

Batteries, fuel cells and solar cells, among many other high-current-density devices, could benefit from the precise meso- to macroscopic structure control afforded by the silica sol-gel process. The porous materials made by silica sol-gel chemistry are typically insulators, however, which has restricted their application. Here we present a simple, yet highly versatile silica sol-gel process built around a multifunctional sol-gel precursor that is derived from the following: amino acids, hydroxy acids or peptides; a silicon alkoxide; and a metal acetate. This approach allows a wide range of biological functionalities and metals--including noble metals--to be combined into a library of sol-gel materials with a high degree of control over composition and structure. We demonstrate that the sol-gel process based on these precursors is compatible with block-copolymer self-assembly, colloidal crystal templating and the Stöber process. As a result of the exceptionally high metal content, these materials can be thermally processed to make porous nanocomposites with metallic percolation networks that have an electrical conductivity of over 1,000 S cm(-1). This improves the electrical conductivity of porous silica sol-gel nanocomposites by three orders of magnitude over existing approaches, opening applications to high-current-density devices.

Mesoporous titanium nitride supported Pt nanoparticles as high performance catalysts for methanol electrooxidation.

Mesoporous titanium nitride (TiN) with high surface area and good electrical conductivity was prepared by a novel solid-solid phase separation method from a Zn containing titanium oxide, Zn(2)TiO(4). The PXRD shows single phase rocksalt structure of TiN with a domain size of 25 nm. The conductivity of mesoporous TiN at 35 bar is 395 S cm(-1). The Pt/TiN catalyst exhibits more negative onset potential for methanol electrooxidation (0.15 V) than Pt/C (0.22 V), showing a higher intrinsic electrocatalytic activity, while its peak current density (228 mA mg(-1) Pt) is ∼1.5 times higher than that of Pt/C (148 mA mg(-1) Pt). The Pt/TiN catalyst also demonstrates excellent long-term stability. This work provides an efficient method to prepare mesoporous nitrides as a promising support towards oxidation of small organic molecules in fuel cells.

Mesoporous chromium nitride as a high performance non-carbon support for the oxygen reduction reaction.

Mesoporous chromium nitride (CrN) was prepared by a solid-solid phase separation method and was further evaluated as a support for Pt in the oxygen reduction reaction (ORR). Pt/CrN exhibits higher electrocatalytic activity and stability than Pt/C toward the ORR, which may be attributed to the excellent electronic conductivity, and chemical and electrochemical stability of CrN. The fact that CrN is at least as good as carbon black as a support for the Pt based ORR is remarkable, since few affordable alternatives to carbon black exist.

Facile synthesis and application of a carbon foam with large mesopores.

By combining elements of hard- and soft-templating, a facile synthesis method for carbon foams with large mesopores has been demonstrated. A commercial Pluronic surfactant was used as the structure-directing agent as well as the carbon precursor. No micelle swelling agent or post treatment is necessary to enlarge mesopores. As such this method requires fewer synthesis steps and is highly scalable. The as-synthesized meso-carbons showed potential applications in the fields of carbon oxide capture and lithium-sulfur batteries.