Filament-arrayed Bragg gratings for azimuthally resolved displacement sensing in single-mode fibers.

Filament arrays were inscribed off-axis in the core of standard single-mode telecommunication fiber, using femtosecond laser pulses. The flexible line-by-line writing formed uniform, parallel filaments, permitting Bragg grating sensing of the photoelastic response from inside of the narrow grating plane. Active monitoring of the Bragg resonance wavelength while driving a lateral fiber tip displacement directly informed on the fiber mechanics when coupled with opto-mechanical modelling. Overlaying of parallel and orthogonal gratings further provided a strongly contrasting azimuthal sensitivity, which paves the way for multi-dimensional displacement sensing with improved precision.

Manipulating geometric and optical properties of laser-inscribed nanogratings with a conical phase front.

The formation of volumetric nanogratings in fused silica by femtosecond laser pulses are shown to afford new opportunities for manipulating the physical shape and tailoring the optical properties of the modification zone by harnessing unconventional beam shapes. The nanograting assembly was observed to rigorously follow the beam elongation effects induced with conical-shaped phase fronts, permitting a scaling up of the writing volume. Detailed optical characterization of birefringence, dichroism, and scattering loss pointed to flexible new ways to tune the macroscopic optical properties, with advantages in decoupling the induced phase retardation from the modification thickness by controlling the conical phase front angle. Further insights into an unexpected asymmetric response from Gaussian beams modified with concave and convex phase fronts have been provided by nonlinear propagation simulations of the shaped-laser light.

Ultrafast laser burst-train filamentation for non-contact scribing of optical glasses.

A systematic study of glass scribing is presented on the benefits of ultrafast laser burst trains in generating filamentation tracks to guide cleaving of glass substrates. The interplay of Kerr self-focusing, plasma defocusing, and burst-train accumulation effects in filament formation was characterized by time-resolved in-situ microscopic imaging. Various filament-track scribing geometries were compared with and without assistance from burst-train pulse delivery or surface V-groove ablation. The cleaving guidance and reproducibility were examined together with the breaking force, facet morphology and flexural strength of cleaved substrates to assess the overall scribing and cleaving quality. The reported results attest to the benefits and flexibility of burst-mode ultrafast laser interactions to assist cleaving of optically transparent materials along well formed filament arrays.

Femtosecond laser filaments for rapid and flexible writing of fiber Bragg grating.

A new beam delivery method is introduced for controlling filament formation in optical fiber that enables point-by-point writing of 1st order fiber Bragg gratings (FBGs) with single femtosecond laser pulses. Uniform filament tracks with azimuthal symmetry were formed fully through the 9.3 µm core waveguide by a modified immersion focusing method to eliminate astigmatism by the cylindrical fiber shape. Filament arrays were precisely assembled inside of single-mode fiber, generating strong FBG resonances in the telecommunication band. Laser exposure control within this unique thin-grating geometry were key to manipulating the relative strength of the Bragg and cladding mode resonances while also independently tailoring their spectral resolution and features. This filament-by-filament writing rapidly forms gratings with highly flexible pattern control to tune wavelength, or introduce optical defects, demonstrated by a π-shifted FBG having a sharp 25 pm resonance embedded within a broader Bragg peak.

Integration of an O-band VCSEL on silicon photonics with polarization maintenance and waveguide coupling.

We demonstrate the hybrid integration of an O-band vertical-cavity surface-emitting laser (VCSEL) onto a silicon photonic chip using a grating coupler that is optimized to simultaneously provide feedback to maintain the single emission polarization and efficient in-plane coupling. The grating coupler was fabricated on silicon-on-insulator using a standard silicon photonics foundry process, and integrated with a commercially available VCSEL. A transparent VCSEL submount was fabricated with femtosecond laser templating and chemical etching to simplify the passive and active alignment steps. A record-high VCSEL-to-chip coupling efficiency of -5 dB was obtained at a bias current of 2.5 mA. The slope efficiency and output power are competitive with microcavity hybrid silicon lasers. The results show the feasibility of VCSELs as low threshold current on-chip sources for silicon photonics.

Second harmonic generation via femtosecond laser fabrication of poled, quasi-phase-matched waveguides in fused silica.

Second harmonic generation (SHG) is demonstrated in femtosecond laser written waveguides in fused silica through a combination of thermal poling and laser-based quasi-phase-matching (QPM) techniques. Quasi-phase-matching was controlled by the periodic erasure of induced nonlinearity through femtosecond laser erasure. A maximum SHG conversion efficiency of 6.6±0.5×10-5%/W is reported for the fundamental wavelength of 1552.8 nm with a phase-matching bandwidth of 4.4 nm for a 10.0 mm long waveguide. For a shorter sample, an effective second-order nonlinearity of χ(2)=0.012±0.001 pm/V was measured. Chirped QPM structures for wider SHG bandwidths also were demonstrated. Such periodically poled waveguides are promising for introducing nonlinear optical components within the 3D passive optical circuits that can be flexibly formed in fused silica by femtosecond laser writing.

Thermal poling of femtosecond laser-written waveguides in fused silica.

Thermal poling of femtosecond laser written waveguides was investigated using second-harmonic microscopy under three approaches: (1) pre-poling and (2) post-poling in which fused silica substrates were poled before or after waveguide formation, respectively, and (3) double poling in which poling was applied both before and after laser writing. Effective nonlinear waveguide interaction strength was assessed relative to the mode profile and the assessments demonstrated an erasure effect of 81% in pre-poling and an ion migration blocking effect of 26% in post-poling. Double poling was found to recover the nonlinearity over the modal zone, overcoming prior difficulties with combining laser processing and thermal poling, opening up a future avenue for creating active devices through femtosecond laser writing of nonlinear optical circuits in fused silica.

Femtosecond laser inscription of asymmetric directional couplers for in-fiber optical taps and fiber cladding photonics.

Precise alignment of femtosecond laser tracks in standard single mode optical fiber is shown to enable controllable optical tapping of the fiber core waveguide light with fiber cladding photonic circuits. Asymmetric directional couplers are presented with tunable coupling ratios up to 62% and bandwidths up to 300 nm at telecommunication wavelengths. Real-time fiber monitoring during laser writing permitted a means of controlling the coupler length to compensate for micron-scale alignment errors and to facilitate tailored design of coupling ratio, spectral bandwidth and polarization properties. Laser induced waveguide birefringence was harnessed for polarization dependent coupling that led to the formation of in-fiber polarization-selective taps with 32 dB extinction ratio. This technology enables the interconnection of light propagating in pre-existing waveguides with laser-formed devices, thereby opening a new practical direction for the three-dimensional integration of optical devices in the cladding of optical fibers and planar lightwave circuits.

Burst train generator of high energy femtosecond laser pulses for driving heat accumulation effect during micromachining.

A new method for generating high-repetition-rate (12.7-38.2 MHz) burst trains of femtosecond laser pulses has been demonstrated for the purpose of tailoring ultrashort laser interactions in material processing that can harness the heat accumulation effect among pulses separated by a short interval (i.e., 26 ns). Computer-controlled time delays were applied to synchronously trigger the high frequency switching of a high voltage Pockels cell to specify distinctive values of polarization rotation for each round-trip of a laser pulse cycling within a passive resonator. Polarization dependent output coupling facilitated the flexible shaping of the burst envelope profile to provide burst trains of up to ∼1 mJ of burst energy divided over a selectable number (1 to 25) of pulses. Individual pulses of variable energy up to 150 µJ and with pulse duration tunable over 70 fs to 2 ps, were applied in burst trains to generate deep and high aspect ratio holes that could not form with low-repetition-rate laser pulses.

Fiber optic stress-independent helical torsion sensor.

Femtosecond laser-fabricated waveguides have been formed into helical paths throughout the cladding of single-mode optical fibers to demonstrate a strain-independent fiber torsion sensor. A comparison between a Bragg grating sensor and a Mach-Zehnder based on helical waveguides (HWs) showed a much weaker twist sensitivity of 1.5 pm/(rad/m) for the grating in contrast with a value of 261 pm/(rad/m) for the interferometer. The HW geometry provided an unambiguous determination of the rotational direction of the twist while facilitating a convenient and efficient means for optical coupling into the single-mode core of the fiber. The flexible three-dimensional writing by the femtosecond laser fabrication method enabled the direct inscription of compact and robust optical cladding devices without the need for combining or splicing multiple-fiber segments.

Femtosecond laser writing of optical edge filters in fused silica optical waveguides.

The positional alignment of femtosecond laser written Bragg grating waveguides within standard and coreless optical fiber has been exploited to vary symmetry and open strong optical coupling to a high density of asymmetric cladding modes. This coupling was further intensified with tight focusing of the laser pulses through an oil-immersion lens to control mode size against an asymmetric refractive index profile. By extending this Bragg grating waveguide writing into bulk fused silica glass, strong coupling to a continuum of radiation-like modes facilitated a significant broadening to over hundreds of nanometers bandwidth that blended into the narrow Bragg resonance to form into a strongly isolating (43 dB) optical edge filter. This Bragg resonance defined exceptionally steep edge slopes of 136 dB/nm and 185 dB/nm for unpolarized and linearly polarized light, respectively, that were tunable through the 1450 nm to 1550 nm telecommunication band.

Temperature-compensated fiber-optic 3D shape sensor based on femtosecond laser direct-written Bragg grating waveguides.

Temperature-compensated 3D fiber shape sensing is demonstrated with femtosecond laser direct-written optical and Bragg grating waveguides that were distributed axially and radially inside a single coreless optical fiber. Efficient light coupling between the laser-written optical circuit elements and a standard single-mode fiber (SMF) was obtained for the first time by 3D laser writing of a 1 × 3 directional coupler to meet with the core waveguide in the fusion-spliced SMF. Simultaneous interrogation of nine Bragg gratings, distributed along three laterally offset waveguides, is presented through a single waveguide port at 1 kHz sampling rate to follow the Bragg wavelength shifts in real-time and thereby infer shape and temperature profile unambiguously along the fiber length. This distributed 3D strain and thermal sensor is freestanding, flexible, compact, lightweight and opens new directions for creating fiber cladding photonic devices for a wide range of applications from shape and thermal sensing to guidance of biomedical catheters and tools in minimally invasive surgery.

Coherent stitching of light in multilayered diffractive optical elements.

Diffractive optical elements serve an important function in many dynamic and static optical systems. Multilayered diffractive elements offer powerful opportunity to harness both phase and amplitude modulation for benefits in diffraction efficiency and beam shaping. However, multilayered combinations have been difficult to fabricate and provide only weak diffraction for phase gratings with low refractive index contrast. Femtosecond laser writing of finely-pitched multilayer volume gratings was optimized in bulk fused silica. We identify and quantify an optimum layer-to-layer separation according to Talbot self-imaging planes and present systematic experimental validation of this new approach to enhance otherwise weakly diffracting volume gratings.

Femtosecond laser writing of a flat-top interleaver via cascaded Mach-Zehnder interferometers.

A flat-top interleaver consisting of cascaded Mach-Zehnder interferometers (MZIs) was fabricated in bulk glass by femtosecond laser direct writing. Spectral contrast ratios of greater than 15 dB were demonstrated over a 30 nm bandwidth for 3 nm channel spacing. The observed spectral response agreed well with a standard transfer matrix model generated from responses of individual optical components, demonstrating the possibility for multi-component optical design as well as sufficient process accuracy and fabrication consistency for femtosecond laser writing of advanced optical circuits in three dimensions.

Stress induced birefringence tuning in femtosecond laser fabricated waveguides in fused silica.

Femtosecond laser exposure produces form and stress birefringence in glasses, mainly controlled by laser polarization and pulse energy, which leads to challenges in certain applications where polarization mode dispersion or birefringence splitting is critical for the desired responses from optical devices. In this paper, parallel laser modification tracks with different geometries were applied to preferentially stress the laser-written waveguides and explore the possibility of tuning the waveguide birefringence in devices fabricated in bulk fused silica glass. Polarization splitting in Bragg grating waveguides showed the laser modification tracks to controllably add or subtract stress to the pre-existing waveguide birefringence, demonstrating independence from the nanograting induced form birefringence and the contributions from material stress. Stressing bars are shown that offer tunable birefringence in the range from ~0 up to 4.35 × 10(-4), possibly enabling great flexibility in designing polarization dependent devices, as well as making polarization independent devices.

Femtosecond laser-assisted etching of three-dimensional inverted-woodpile structures in fused silica.

Three-dimensional inverted-woodpile (WP) structures were embedded in a microchannel by femtosecond laser direct-writing of fused silica followed by chemical etching with diluted hydrofluoric acid. We show the hole size is linearly dependent on laser-scanning depth for various pulse energies, permitting the control of laser exposures to facilitate close 5 µm periodic packing of uniform microcapillary arrays. Exposure compensation for depth-dependent etching rate and optical beam aberrations yielded stable and crack-free uniform inverted-WP structures. The direct formation of the inverted-WP structure together with microchannels in an all-fused silica substrate, offers chemical stability and inertness, and biocompatibility to be exploited as new microfluidic systems for chromatography and electro-osmotic pumps.

Femtosecond laser fabrication of phase-shifted Bragg grating waveguides in fused silica.

Phase-shifted Bragg grating waveguides (PSBGWs) were formed in bulk fused silica glass by femtosecond laser direct writing to produce narrowband (22±3) pm filters at 1550 nm. Tunable π and other phase shifts generated narrow passbands in controlled positions of the Bragg stopband, while the accurate placement of multiple cascaded phase-shift regions yielded a rectangular-shaped bandpass filter. A waveguide birefringence of (7.5±0.3)×10(-5) is inferred from the polarization-induced spectral shifting of the PSBGW narrowband filters.

High Throughput Omnidirectional Printing of Tubular Microstructures from Elastomeric Polymers.

Bioelastomers are extensively used in biomedical applications due to their desirable mechanical strength, tunable properties, and chemical versatility; however, three-dimensional (3D) printing bioelastomers into microscale structures has proven elusive. Herein, a high throughput omnidirectional printing approach via coaxial extrusion is described that fabricates perfusable elastomeric microtubes of unprecedently small inner diameter (350-550 µm) and wall thickness (40-60 µm). The versatility of this approach is shown through the printing of two different polymeric elastomers, followed by photocrosslinking and removal of the fugitive inner phase. Designed experiments are used to tune the microtube dimensions and stiffness to match that of native ex vivo rat vasculature. This approach affords the fabrication of multiple biomimetic shapes resembling cochlea and kidney glomerulus and affords facile, high-throughput generation of perfusable structures that can be seeded with endothelial cells for biomedical applications. Post-printing laser micromachining is performed to generate micro-sized holes (520 µm) in the tube wall to tune microstructure permeability. Importantly, for organ-on-a-chip applications, the described approach takes only 3.6 min to print microtubes (without microholes) over an entire 96-well plate device, in contrast to comparable hole-free structures that take between 1.5 and 6.5 days to fabricate using a manual 3D stamping approach.

Time dynamics of burst-train filamentation assisted femtosecond laser machining in glasses.

Bursts of femtosecond laser pulses with a repetition rate of f = 38.5MHz were created using a purpose-built optical resonator. Single Ti:Sapphire laser pulses, trapped inside a resonator and released into controllable burst profiles by computer generated trigger delays to a fast Pockels cell switch, drove filamentation-assisted laser machining of high aspect ratio holes deep into transparent glasses. The time dynamics of the hole formation and ablation plume physics on 2-ns to 400-ms time scales were examined in time-resolved side-view images recorded with an intensified-CCD camera during the laser machining process. Transient effects of photoluminescence and ablation plume emissions confirm the build-up of heat accumulation effects during the burst train, the formation of laser-generated filaments and plume-shielding effects inside the deeply etched vias. The small time interval between the pulses in the present burst train enabled a more gentle modification in the laser interaction volume that mitigated shock-induced microcracks compared with single pulses.

Femtosecond laser fabrication of birefringent directional couplers as polarization beam splitters in fused silica.

Integrated polarization beam splitters based on birefringent directional couplers are demonstrated. The devices are fabricated in bulk fused silica glass by femtosecond laser writing (300 fs, 150 nJ at 500 kHz, 522 nm). The birefringence was measured from the spectral splitting of the Bragg grating resonances associated with the vertically and horizontally polarized modes. Polarization splitting directional couplers were designed and demonstrated with 0.5 dB/cm propagation losses and -19 dB and -24 dB extinction ratios for the polarization splitting.