Strain Measurement with Optic Fibers for Structural Health Monitoring of Woven Composites: Comparison with Strain Gauges and Digital Image Correlation Measurements.

In this work, the strains measured with optic fibers and recorded during tensile tests performed on carbon/epoxy composite specimens were compared to those recorded by strain gauges and by Digital Image Correlation (DIC). The work aims at investigating the sensitivity of embedded and glued optic sensors for structural health monitoring applications in comparison with strain gauges and the full field strain map of the DIC. Acrylate, polyimide optic fibers, and three strain gauge sizes are considered to compare the three techniques. Results show hard polyimide-coated sensors are more sensitive to the material pattern than soft acrylate-coated fibers, which also require extensive adhesion length. The work shows a comparable size of strain gauges and material meso-structure is also critical for properly assessing material properties. The Young's modulus computed with the three different techniques is used to define a strategy that supports the selection and the proper size of the adopted strain measuring system for structural health monitoring of composite materials.

Influence of operator experience on non-carious cervical lesion restorations: Clinical evaluation with different adhesive systems.

PURPOSE: To evaluate the influence of operator experience on adhesive technique and to assess the clinical performances of two different adhesive systems. METHODS: 90 cervical lesions in 42 subjects, with a mean age of 52.4 years (range between 32-63) were selected. Lesions were divided into two groups according to operator experience (n = 42 restorations performed by a skilled operator, n = 48 restorations performed by five unexperienced operators) and further divided into two subgroups according to the adhesive system used: three-step etch-and-rinse (Optibond FL) or one step self-etch (G-Bond). Adhesives were applied according to manufacturers' instructions. Subjects underwent follow-up at 12, 24, and 36 months and restoration retention, enamel and dentin marginal integrity, marginal discoloration, caries occurrence, post-operative sensitivity, and preservation of tooth vitality were evaluated according to USPSH criteria. ANOVA test was performed to evaluate the influence of the adhesive system, the operator experience, and aging on restorations. RESULTS: Operator experience (expert vs. inexperienced), aging time (12, 24, or 36 months), and the adhesive system (self-etch vs. etch-and-rinse) all affected the results statistically, as did the interaction between the adhesive system and operator experience.

Static and Impact Properties of Flax-Reinforced Polymers Prepared with Conventional Epoxy and Sustainable Resins.

The study assessed the tensile, flexural, and impact properties of composite materials reinforced with flax fibers, employing three distinct resin types. The composite laminates were fabricated using three commercial resins: a conventional epoxy resin, an epoxy resin with a 31% weight concentration of bio-renewable content, and a recyclable methyl methacrylate infusion resin. This aims to assess if there exists a commercially available alternative to the traditional epoxy resin that can reduce the overall carbon footprint of composite materials. To investigate the influence of humidity on the mechanical behavior of the flax layers, a drying treatment was applied to the fibers before the infusion process. Micro-computed tomography analysis revealed that heat treatment resulted in a reduction of porosity, although it did not affect the mechanical response of the composite laminates. Moreover, laminates produced with non-recyclable and sustainable resins exhibited no significant change in tensile and flexural modulus. In contrast, those produced with recyclable resin demonstrated a slight reduction in the strengths of the composite laminates. Conversely, out-of-plane impact tests and repeated impact tests indicated that composites prepared with recyclable and bio-epoxy resin formulations present superior damage resistance to repeated impact compared to traditional epoxy resin.

Effect of the Atmospheric Plasma Treatment Parameters on the Surface and Mechanical Properties of Carbon Fabric.

The use of Atmospheric Pressure Plasma Jet (APPJ) technology for surface treatment of carbon fabrics is investigated to estimate the increase in the fracture toughness of carbon-fiber composite materials. Nitrogen and a nitrogen-hydrogen gas mixture were used to size the carbon fabrics by preliminarily optimizing the process parameters. The effects of the APPJ on the carbon fabrics were investigated by using optical and chemical characterizations. Optical Emission Spectroscopy, Fourier Transform Infrared-Attenuated Total Reflection, X-ray Photoelectron Spectroscopy and micro-Raman spectroscopy were adopted to assess the effectiveness of ablation and etching effects of the treatment, in terms of grafting of new functional groups and active sites. The treated samples showed an increase in chemical groups grafted onto the surfaces, and a change in carbon structure was influential in the case of chemical interaction with epoxy groups of the epoxy resin adopted. Flexural test, Double Cantilever Beam and End-Notched Flexure tests were then carried out to characterize the composite and evaluate the fracture toughness in Mode I and Mode II, respectively. N2/H2 specimens showed significant increases in GIC and GIIC, compared to the untreated specimens, and slight increases in Pmax at the first crack propagation.

Cross-Linking Reaction of Bio-Based Epoxy Systems: An Investigation into Cure Kinetics.

The cure kinetics of various epoxy resin mixtures, comprising a bisphenol epoxy, two epoxy modifiers, and two hardening agents derived from cardanol technology, were investigated through differential scanning calorimetry (DSC). The development of these mixtures aimed to achieve epoxy materials with a substantial bio-content up to 50% for potential automotive applications, aligning with the 2019 European Regulation on climate neutrality and CO2 emission. The Friedman isoconversional method was employed to determine key kinetic parameters, such as activation energy and pre-exponential factor, providing insights into the cross-linking process and the Kamal-Sourour model was used to describe and predict the kinetics of the chemical reactions. This empirical approach was implemented to forecast the curing process for the specific oven curing cycle utilised. Additionally, tensile tests revealed promising results showcasing materials' viability against conventional counterparts. Overall, this investigation offers a comprehensive understanding of the cure kinetics, mechanical behaviour, and thermal properties of the novel epoxy-novolac blends, contributing to the development of high-performance materials for sustainable automotive applications.

Influence of adhesive techniques on fracture resistance of endodontically treated premolars with various residual wall thicknesses.

STATEMENT OF PROBLEM: The choice of restorative method is commonly based on the cavity configuration and the residual number of cavity walls. However, the residual wall thickness could be a valuable clinical parameter in the choice of restoration for endodontically treated teeth. PURPOSE: The fracture resistance of endodontically treated premolars was compared with different wall thicknesses restored with direct composite resin with and without cuspal coverage and with and without fiber post insertion. MATERIAL AND METHODS: This study included 104 intact human maxillary premolars extracted for periodontal or orthodontic reasons. Standardized mesio-occluso-distal cavities were prepared with different palatal wall thicknesses (1.5, 2, and 2.5 mm) and a buccal wall thickness of 2 mm. Teeth were restored with or without a fiber post and with or without cuspal coverage. Specimens were subjected to thermocycling (3000 cycles, 5 to 55°C) and embedded in polymerized acrylic resin. Teeth were submitted to cyclic fatigue followed by a static fatigue test with a universal testing machine; a compressive force was applied 30 degrees to the long axis of the teeth until fracture. The results were statistically analyzed by 3-way ANOVA (α=.05). RESULTS: Residual wall thickness (P=.004), the type of adhesive restoration (P<.001), and fiber post insertion (P<.001) significantly influenced the fracture resistance of endodontically treated premolars. CONCLUSIONS: In specimens with a cavity wall thickness >2 mm, direct intracuspal composite resin restorations supported by a fiber post achieved comparable fracture resistance. With a residual wall thickness <2 mm, only cuspal coverage with or without a fiber post provided satisfactory fracture resistance.

Epoxy and Bio-Based Epoxy Carbon Fiber Twill Composites: Comparison of the Quasi-Static Properties.

In recent years, interest in sustainability has significantly increased in many industrial sectors. Sustainability can be achieved with both lightweight design and eco-friendly manufacturing processes. For example, concerns on the use of thermoset composite materials, with a lightweight design and a high specific strength, have arisen, since thermoset resins are not fully recyclable and are mainly petrol based. A possible solution to this issue is the replacement of the thermoset matrix with a recyclable or renewable matrix, such as bio-based resin. However, the mechanical properties of composites made with bio-based resin should be carefully experimentally assessed to guarantee a safe design and the structural integrity of the components. In this work, the quasi-static mechanical properties of composite specimens (eight layers of carbon fiber fabric) made with commercially available epoxy and a bio-based epoxy resins (31% bio content) are compared. Tensile tests on the investigated resins and tensile, compression, shear and flexural tests have been carried out on composite laminates manufactured with the two investigated resins. A finite element model has been calibrated in the LS-Dyna environment using the experimentally assessed mechanical properties. The experimental results have proven that the two composites showed similar quasi-static properties, proving that bio-based composite materials can be reliably employed as a substitute for epoxy resins without affecting the structural integrity of the component but lowering their carbon footprint.

Residual Properties in Damaged Laminated Composites through Nondestructive Testing: A Review.

The development of damage tolerance strategies in the design of composite structures constitutes a major challenge for the widespread application of composite materials. Damage tolerance approaches require a proper combination of material behavior description and nondestructive techniques. In contrast to metals, strength degradation approaches, i.e., the residual strength in presence of cracks, are not straightforwardly enforceable in composites. The nonhomogeneous nature of such materials gives rise to several failure mechanisms and, therefore, the definition of an ultimate load carrying capacity is ambiguous. Nondestructive techniques are thus increasingly required, where the damage severity is quantified not only in terms of damage extension, but also in terms of material response of the damaged region. Based on different approaches, many nondestructive techniques have been proposed in the literature, which are able to provide a quantitative description of the material state. In the present paper, a review of such nondestructive techniques for laminated composites is presented. The main objective is to analyze the damage indexes related to each method and to point out their significance with respect to the residual mechanical performances, as a result of the working principle of each retained technique. A possible guide for future research on this subject is thus outlined.

Influence of Low-pH Beverages on the Two-Body Wear of CAD/CAM Monolithic Materials.

The aim of this in vitro study is to evaluate the effect of different acidic media on volumetric wear and surface roughness of CAD/CAM monolithic materials. Forty-eight rectangular specimens were prepared using different CAD/CAM monolithic materials: nanohybrid composite (Grandio Blocks, Voco), resin-based composite (Cerasmart, GC), lithium disilicate (E-Max, Ivoclar), and high-translucency zirconia (Katana STML, Kuraray Noritake). After storage in distilled water at 37 °C for two days, the specimens were tested using a chewing machine with a stainless-steel ball as an antagonist (49N loads, 250,000 cycles). Testing was performed using distilled water, Coca-Cola, and Red Bull as abrasive media. Wear and surface roughness analyses of the CAD/CAM materials were performed using a 3D profilometer and analyzed with two-way analysis of variance and post hoc pairwise comparison procedures. Worn surfaces were examined using scanning electron microscopy. Resin-based materials suffered higher volumetric wear than ceramics (p = 0.00001). Water induced significantly less volumetric wear than the other tested solutions (p = 0.0014), independent of the material tested. High-translucency zirconia showed less surface roughness than all the other materials tested. The selection of monolithic CAD/CAM materials to restore worn dentition due to erosive processes could impact restorative therapy stability over time. Resin-based materials seem to be more influenced by the acidic environment when subjected to a two-body wear test.

Predicting Composite Component Behavior Using Element Level Crashworthiness Tests, Finite Element Analysis and Automated Parametric Identification.

Fibre reinforced plastics have tailorable and superior mechanical characteristics compared to metals and can be used to construct relevant components such as primary crash structures for automobiles. However, the absence of standardized methodologies to predict component level damage has led to their underutilization as compared to their metallic counterparts, which are used extensively to manufacture primary crash structures. This paper presents a methodology that uses crashworthiness results from in-plane impact tests, conducted on carbon-fibre reinforced epoxy flat plates, to tune the related material card in Radioss using two different parametric identification techniques: global and adaptive response search methods. The resulting virtual material model was then successfully validated by comparing the crushing behavior with results obtained from experiments that were conducted by impacting a Formula SAE (Society of Automotive Engineers) crash box. Use of automated identification techniques significantly reduces the development time of composite crash structures, whilst the predictive capability reduces the need for component level tests, thereby making the development process more efficient, automated and economical, thereby reducing the cost of development using composite materials. This in turn promotes the development of vehicles that meet safety standards with lower mass and noxious gas emissions.

Prediction of Cyclic Fatigue Life of Nickel-Titanium Rotary Files by Virtual Modeling and Finite Elements Analysis.

INTRODUCTION: The finite element method (FEM) has been proposed as a method to analyze stress distribution in nickel-titanium (NiTi) rotary instruments but has not been assessed as a method of predicting the number of cycles to failure (NCF). The objective of this study was to predict NCF and failure location of NiTi rotary instruments by FEM virtual simulation of an experimental nonstatic fatigue test. METHODS: ProTaper Next (PTN) X1, X2, and X3 files (Dentsply Maillefer, Baillagues, Switzerland) (n = 20 each) were tested to failure using a customized fatigue testing device. The device and file geometries were replicated with computer-aided design software. Computer-aided design geometries (geometric model) were imported and discretized (numeric model). The typical material model of an M-Wire alloy was applied. The numeric model of the device and file geometries were exported for finite element analysis (FEA). Multiaxial random fatigue methodology was used to analyze stress history and predict instrument life. Experimental data from PTN X2 and X3 were used for virtual model tuning through a reverse engineering approach to optimize material mechanical properties. Tuned material parameters were used to predict the average NCF and failure locations of PTN X1 by FEA; t tests were used to compare FEA and experimental findings (P < .05). RESULTS: Experimental NCF and failure locations did not differ from those predicted with FEA (P = .098). CONCLUSIONS: File NCF and failure location may be predicted by FEA. Virtual design, testing, and analysis of file geometries could save considerable time and resources during instrument development.

Micro-Computed Tomography Evaluation of ProTaper Next and BioRace Shaping Outcomes in Maxillary First Molar Curved Canals.

INTRODUCTION: The aim of this micro-computed tomography study was to describe the shaping properties of ProGlider/ProTaper Next (PG/PTN) and ScoutRace/BioRace (SR/BR) nickel-titanium rotary systems. METHODS: Thirty maxillary first permanent molars were selected. Mesiobuccal canals were randomly assigned (n = 15) to PG/PTN or SR/BR groups. Irrigation was performed with 5% NaOCl and 10% EDTA. Specimens were scanned (voxel size, 9.1 µm) for matching volumes and surface areas and post-treatment analyses. Root canal centering ability, canal geometry enlargement, and thickness of dentinal wall at inner curvature were assessed at apical level and point of maximum curvature. Results were analyzed with 4 one-way analyses of variance. RESULTS: Canal centering ability was superior in PG/PTN (P = .006 at apical level, P = .025 at point of maximum curvature). PG/PTN demonstrated a more conservative increase of canal areas (P = .027 at apical level, P = .038 at point of maximum curvature). Centrifugal increase in canal diameters did not significantly differ between groups (P = .65 at apical level, P = .61 at point of maximum curvature). Inner dentinal wall thickness was less reduced with PG/PTN compared with SR/BR, with no statistical differences (P = .23 at point of maximum curvature, P = .89 at apical level). PG/PTN shaping taper ranged between 6% and 7%. CONCLUSIONS: Neither system produced significant shaping errors in curved canals. PG/PTN system showed better preservation of canal anatomy. PTN offset section did not influence final preparation taper.

Microleakage at enamel and dentin margins with a bulk fills flowable resin.

OBJECTIVE: The aim of this in vitro study was to evaluate the marginal sealing ability of a bulk fill flowable resin composite on both enamel and dentin substrates. MATERIALS AND METHODS: 48 non-carious molars were selected and four Class-V cavities were prepared at the CEJ of each sample. Cavities were filled with Venus Diamond (Heraeus Kulzer); Venus Diamond Flow (Heraeus Kulzer) and Surefil SDR (Dentsply). Samples were divided into two groups: First group samples were immersed in a methylene blue solution for 30 min at 25°C. Second group samples were artificially aged and then treated with methylene blue. Samples were sectioned in the center of the restoration and observed with a 40x stereomicroscope, and the percentage of cavity infiltration was calculated. RESULTS: Results were analyzed statistically by ANOVA (P < 0.05). The amount of infiltration was significantly lower for the enamel substrate compared with dentin (P = 0.0001) and in samples immediately immersed in methylene blue compared with those that were artificially aged (P = 0.011). The interaction between the composite material and the marginal substrate significantly affected dye penetration (P = 0.006). CONCLUSIONS: Bulk fill flowable resins provided significantly better marginal seal in dentin, both before and after artificial ageing. Nanohybrid resin composites and bulk fill flowable resins showed similar microleakage values at enamel margins. Bulk fills flowable resins provided significantly better marginal seal in dentin, both before and after artificial ageing. Nanohybrid resin composites and bulk fill flowable resins showed similar microleakage values at enamel margins.

Post-curing conversion kinetics as functions of the irradiation time and increment thickness.

OBJECTIVE: This study evaluated the variation of conversion degree (DC) in the 12 hours following initial photoactivation of a low-shrinkage composite resin (Venus Diamond). MATERIAL AND METHODS: The conversion degree was monitored for 12 hours using Attenuated Total Reflection (ATR) F-TIR Spectroscopy. The composite was placed in 1 or 2 mm rings and cured for 10 or 20 seconds with a LED lamp. ATR spectra were acquired from the bottom surface of each sample immediately after the initial photoactivation (P=0), 30 minutes (P=0.5) and 12 hours after photoactivation (P=12) in order to obtain the DC progression during the post-curing period. Interactions between thickness (T), irradiation time (I) and post-curing (P) on the DC were calculated through ANOVA testing. RESULTS: All the first order interactions were statistically significant, with the exception of the T-P interaction. Furthermore, the shift from P=0 to P=0.5 had a statistically higher influence than the shift from P=0.5 to P=12. The post-curing period played a fundamental role in reaching higher DC values with the low-shrinkage composite resin tested in this study. Moreover, both the irradiation time and the composite thickness strongly influenced the DC. CONCLUSIONS: Increased irradiation time may be useful in obtaining a high conversion degree (DC) with a low-shrinkage nano-hybrid composite resin, particularly with 2 mm composite layers.

Canal shaping with WaveOne Primary reciprocating files and ProTaper system: a comparative study.

INTRODUCTION: This study compared the canal curvature and axis modification after instrumentation with WaveOne Primary reciprocating files (Dentsply Maillefer, Ballaigues, Switzerland) and nickel-titanium (NiTi) rotary ProTaper (Dentsply Maillefer). METHODS: Thirty ISO 15, 0.02 taper, Endo Training Blocks (Dentsply Maillefer) were used. In all specimens, the glide path was achieved with PathFile 1, 2, and 3 (Dentsply Maillefer) at the working length (WL). Specimens were then assigned to 1 of 2 groups for shaping: specimens in group 1 were shaped with ProTaper S1-S2-F1-F2 at the WL and specimens in group 2 were shaped with WaveOne Primary reciprocating files at the WL. Pre- and postinstrumentation digital images were superimposed and processed with Matlab r2010b (The MathWorks Inc, Natick, MA) software to analyze the curvature-radius ratio (CRr) and the relative axis error (rAe), representing canal curvature modification. Data were analyzed with one-way balanced analyses of variance at 2 levels (P < .05). RESULTS: The instrument factor was extremely significant for both the CRr parameter (F(1) = 9.59, P = .004) and the rAe parameter (F(1) = 13.55, P = .001). CONCLUSIONS: Canal modifications are reduced when the new WaveOne NiTi single-file system is used.

Root canal anatomy preservation of WaveOne reciprocating files with or without glide path.

INTRODUCTION: This study evaluated the influence of glide path on canal curvature and axis modification after instrumentation with WaveOne Primary reciprocating files. METHODS: Thirty ISO 15, 0.02 taper Endo Training Blocks were used. In group 1, glide path was created with PathFile 1, 2, and 3 at working length, whereas in group 2, glide path was not performed. In both groups, canals were shaped with WaveOne Primary reciprocating files at working length. Preinstrumentation and postinstrumentation digital images were superimposed and processed with Matlab r2010b software to analyze the curvature radius ratio (CRr) and the relative axis error (rAe), representing canal curvature modification. Data were analyzed with 1-way balanced analyses of variance at 2 levels (P < .05). RESULTS: Glide path was found to be extremely significant for both CRr parameter (F = 9.59; df = 1; P = .004) and rAe parameter (F = 13.55; df = 1; P = .001). CONCLUSIONS: Canal modifications seem to be significantly reduced when previous glide path is performed by using the new WaveOne nickel-titanium single-file system.

Computed micro-tomographic evaluation of glide path with nickel-titanium rotary PathFile in maxillary first molars curved canals.

INTRODUCTION: X-ray computed micro-tomography scanning allows high-resolution 3-dimensional imaging of small objects. In this study, micro-CT scanning was used to compare the ability of manual and mechanical glide path to maintain the original root canal anatomy. METHODS: Eight extracted upper first permanent molars were scanned at the TOMOLAB station at ELETTRA Synchrotron Light Laboratory in Trieste, Italy, with a microfocus cone-beam geometry system. A total of 2,400 projections on 360° have been acquired at 100 kV and 80 µA, with a focal spot size of 8 µm. Buccal root canals of each specimen (n = 16) were randomly assigned to PathFile (P) or stainless-steel K-file (K) to perform glide path at the full working length. Specimens were then microscanned at the apical level (A) and at the point of the maximum curvature level (C) for post-treatment analyses. Curvatures of root canals were classified as moderate (≤35°) or severe (≥40°). The ratio of diameter ratios (RDRs) and the ratio of cross-sectional areas (RAs) were assessed. For each level of analysis (A and C), 2 balanced 2-way factorial analyses of variance (P < .05) were performed to evaluate the significance of the instrument factor and of canal curvature factor as well as the interactions of the factors both with RDRs and RAs. RESULTS: Specimens in the K group had a mean curvature of 35.4° ± 11.5°; those in the P group had a curvature of 38° ± 9.9°. The instrument factor (P and K) was extremely significant (P < .001) for both the RDR and RA parameters, regardless of the point of analysis. CONCLUSIONS: Micro-CT scanning confirmed that NiTi rotary PathFile instruments preserve the original canal anatomy and cause less canal aberrations.

Effect of canal length and curvature on working length alteration with WaveOne reciprocating files.

INTRODUCTION: This study evaluated the working length (WL) modification after instrumentation with WaveOne Primary (Dentsply Maillefer, Ballaigues, Switzerland) reciprocating files and the incidence of overinstrumentation in relation to the initial WL. METHODS: Thirty-two root canals of permanent teeth were used. The angles of curvature of the canals were calculated on digital radiographs. The initial WL with K-files was transferred to the matched WaveOne Primary reciprocating files. After glide paths were established with PathFile (Dentsply Maillefer, Ballaigues, Switzerland), canals were shaped with WaveOne Primary referring to the initial WL. The difference between the postinstrumentation canal length and the initial canal length was analyzed by using a fiberoptic inspection microscope. Data were analyzed with a balanced 2-way factorial analysis of variance (P < .05). RESULTS: Referring to the initial WL, 24 of 32 WaveOne Primary files projected beyond the experimental apical foramen (minimum-maximum, 0.14-0.76 mm). A significant decrease in the canal length after instrumentation (95% confidence interval ranging from -0.34 mm to -0.26 mm) was detected. The canal curvature significantly influenced the WL variation (F(1) = 30.65, P < .001). The interaction between the initial canal length and the canal curvature was statistically significant (F(2) = 4.38, P = .014). CONCLUSIONS: Checking the WL before preparation of the apical third of the root canal is recommended when using the new WaveOne NiTi single-file system.