Thermal stability of triple-junction gallium arsenide cells.

Laser wireless power transmission (LWPT) systems have significant applications in the field of wireless energy transmission, including spacecraft sensor networks, satellite-to-satellite communication, and remote power supply. However, continuous laser exposure increases the temperature of the photovoltaic (PV) cells in the LWPT system, thus decreasing the electrical output performance. This work, which we believe is a new approach, is on the basis of a notch film designed by a combined merit function proposed to maintain the electrical output performance while under 1064-nm continuous laser irradiation. Moreover, the thermal stability of PV cells under laser irradiation was investigated, which revealed the recoverability of the open-circuit voltage (Voc) of the cells at different temperatures, and the thermal damage to cells was a gradual process. This process began with the vaporization of the encapsulation adhesive, followed by a decline in, but still recoverable and functional, electrical performance, and finally, the cell was completely damaged. The thermal stability of the PV cells coated with the notch film increased ten-fold compared to those without it. Furthermore, the correlation between the minimum Voc and maximum temperature of the cells with notch films of different performances was established. These investigations serve as references for further optimization of LWPT.

Evolution mechanism of subsurface damage during laser machining process of fused silica.

The machining-induced subsurface damage (SSD) on fused silica optics would incur damage when irradiated by intense lasers, which severely restricts the service life of fused silica optics. The high absorption of fused silica to 10.6 µm makes it possible to utilize pulsed CO2 laser to remove and characterize SSD by layer-by-layer ablation, which improves its laser-induced damage threshold. However, thermal stress during the laser ablation process may have an impact on SSD, leading to extension. Still, the law of SSD morphology evolution mechanism has not been clearly revealed. In this work, a multi-physics simulated model considering light field modulation is established to reveal the evolution law of radial SSD during the laser layer-by-layer ablation process. Based on the simulation of different characteristic structural parameters, two evolution mechanisms of radial SSD are revealed, and the influence of characteristic structural parameters on SSD is also elaborated. By prefabricating the SSD by femtosecond laser, the measurements of SSD during CO2 laser layer-by-layer ablation experiments are consistent with the simulated results, and three stages of SSD depth variation under two evolution processes are further proposed. The findings of this study provide theoretical guidance for effectively characterizing SSD based on laser layer-by-layer ablation strategies on fused silica optics.

Fast, intelligent and high-precision adaptive null interferometry for optical freeform surfaces by backpropagation.

In the past 10 years, adaptive wavefront interferometry (AWI) has been employed for measuring freeform surface profiles. However, existing AWI techniques relying on stepwise and model-free stochastic optimizations have resulted in inefficient tests. To address these issues, deterministic adaptive wavefront interferometry (DAWI) is firstly introduced in this paper based on backpropagation (BP), which employs a loss function to simultaneously reconstruct and sparsify initial incomplete interferometric fringes until they are nulled. Each iteration of BP requires two phase shifts. Through simulations, we have verified that freeform wavefront error with a peak-to-valley (PV) of up to 168 λ can be fully compensated in tens of iterations using a 1024 × 1024 pixel area of a liquid-crystal spatial light modulator. In experiments, we accomplished a null test of a freeform surface with 80% missing interference fringes in 39 iterations, resulting in a surface profile error PV of 66.22 λ and measurement error better than λ/4. The DAWI has at least 20 times fewer iterations in fringe reconstruction than the 3-step AWI methods, and nearly an order of magnitude fewer iterations in the whole process, paving the way for significantly enhanced efficiency, generality and precision in freeform surface adaptive interferometry.

Theoretical and experimental investigations in thermo-mechanical properties of fused silica with pulsed CO2 laser ablation.

Laser ablation is widely used as a flexible and non-contact processing technology for the fabrication of fused silica. However, the introduction of thermal stress inevitably leads to crack growth and reduces the lifetime of fused silica. Due to the complicated coupling interaction and properties of fused silica, the unclear thermal stress formation is the bottleneck restricting further development of laser ablation. In this article, a three-dimensional multi-physics thermo-mechanical model was developed to reveal the evolution mechanism, and experiments were performed to validate the simulated results. The surface morphology evolution was elaborated during process cycles, with recoil pressure identified as the key factor in determining surface morphology. Moreover, thermal stress was quantified utilizing optical retardance and stress birefringence, effectively distinguishing between non-thermal and thermal stress induced by laser ablation. The theoretical simulations fit well with experimental measurements. Meanwhile, stress distribution and evolution behaviors were revealed under different processing parameters by this model. This work not only contributes to a profound understanding of the laser ablation process but also establishes a theoretical foundation for achieving high surface quality and non-thermal stress laser ablation.

Statistical perception of the chaotic fabrication error and the self-adaptive processing decision in ultra-precision optical polishing.

Subaperture polishing is a key technique for fabricating ultra-precision optics. However, the error source complexity in the polishing process creates large fabrication errors with chaotic characteristics that are difficult to predict using physical modelling. In this study, we first proved that the chaotic error is statistically predictable and developed a statistical chaotic-error perception (SCP) model. We confirmed that the coupling between the randomness characteristics of chaotic error (expectation and variance) and the polishing results follows an approximately linear relationship. Accordingly, the convolution fabrication formula based on the Preston equation was improved, and the form error evolution in each polishing cycle for various tools was quantitatively predicted. On this basis, a self-adaptive decision model that considers the chaotic-error influence was developed using the proposed mid- and low-spatial-frequency error criteria, which realises the automatic decision of the tool and processing parameters. An ultra-precision surface with equivalent accuracy can be stably realised via proper tool influence function (TIF) selection and modification, even for low-deterministic level tools. Experimental results indicated that the average prediction error in each convergence cycle was reduced to 6.14%. Without manual participation, the root mean square(RMS) of the surface figure of a ϕ100-mm flat mirror was converged to 1.788 nm with only robotic small-tool polishing, and that of a ϕ300-mm high-gradient ellipsoid mirror was converged to 0.008 λ. Additionally, the polishing efficiency was increased by 30% compared with that of manual polishing. The proposed SCP model offers insights that will help achieve advancement in the subaperture polishing process.

Densi-melting effect for ultra-precision laser beam figuring with clustered overlapping technology at full-spatial-frequency.

Laser beam figuring (LBF), as a processing technology for ultra-precision figuring, is expected to be a key technology for further improving optics performance. To the best of our knowledge, we firstly demonstrated CO2 LBF for full-spatial-frequency error convergence at negligible stress. We found that controlling the subsidence and surface smoothing caused by material densification and melt under specific parameters range is an effective way to ensure both form error and roughness. Besides, an innovative "densi-melting" effect is further proposed to reveal the physical mechanism and guide the nano-precision figuring control, and the simulated results at different pulse durations fit well with the experiment results. Plus, to suppress the laser scanning ripples (mid-spatial-frequency (MSF) error) and reduce the control data volume, a clustered overlapping processing technology is proposed, where the laser processing in each sub-region is regarded as tool influence function (TIF). Through the overlapping control of TIF figuring depth, we achieved LBF experiments for the form error root mean square (RMS) reduced from 0.009λ to 0.003λ (λ=632.8 nm) without destroying microscale roughness (0.447 nm to 0.453 nm) and nanoscale roughness (0.290 nm to 0.269 nm). The establishment of the densi-melting effect and the clustered overlapping processing technology prove that LBF provides a new high-precision, low-cost manufacturing method for optics.

Modeling and in-depth analysis of the mid-spatial-frequency error influenced by actual contact pressure distribution in sub-aperture polishing.

In ultra-precision optical processing, the sub-aperture polishing is prone to produce a mid-spatial-frequency (MSF) error. However, the generation mechanism of the MSF error is still not fully clarified, which seriously affects the further improvement of optical component performance. In this paper, it is proved that the actual contact pressure distribution between the workpiece and tool is a crucial source which affects the MSF error characteristics. A rotational periodic convolution (RPC) model is proposed to reveal the quantitative relationship among the contact pressure distribution, speed ratio (spin velocity/feed speed) and MSF error distribution. In-depth analyses show that the MSF error is linearly related to the symmetry level of contact pressure distribution and inversely proportional to the speed ratio, where the symmetry level is effectively evaluated by the proposed method based on Zernike polynomials. In the experiments, according to the actual contact pressure distribution obtained from the pressure-sensitive paper, the error rate of modeling results under different processing conditions is around 15%, which proves the validity of the proposed model. The influence of contact pressure distribution on the MSF error is further clarified through the establishment of RPC model, which can further promote the development of sub-aperture polishing.

Design, production, and characterization of a pair of positive and negative high dispersive mirrors for chirped pulse amplification systems.

We report a novel modified Gires-Tournois interferometer (MGTI) starting design for high-dispersive mirrors (HDMs). The MGTI structure combines multi-G-T and conjugate cavities and introduces a large amount of dispersion while covering a wide bandwidth. With this MGTI starting design, a pair of positive (PHDM) and negative highly dispersive mirrors (NHDM) providing group delay dispersions of +1000 fs2 and -1000 fs2 in the spectral range of 750 nm to 850 nm is developed. The pulse stretching and compression capabilities of both HDMs are studied theoretically by simulating the pulse envelopes reflected from the HDMs. A near Fourier Transform Limited pulse is obtained after 50 bounces on each positive and negative HDM, which verifies the excellent matching between the PHDM and NHDM. Moreover, the laser-induced damage properties of the HDMs are studied using laser pulses of 800 nm and 40 fs. The damage thresholds of the PHDM and NHDM are approximately 0.22 J/cm2 and 0.11 J/cm2, respectively. The laser-induced blister structure of the HDMs is observed, the formation and evolution processes of the blister are evaluated.

Thickness-dependent loss-induced failure of an ideal ENZ-enhanced optical response in planar ultrathin transparent conducting oxide films.

Ultrathin planar transparent conducting oxide (TCO) films are commonly used to enhance the optical response of epsilon-near-zero (ENZ) devices; however, our results suggest that thickness-dependent loss renders them ineffective. Here, we investigated the thickness-dependent loss of indium tin oxide (ITO) films and their effect on the ENZ-enhanced optical responses of ITO and ITO/SiO2 multilayer stacks. The experimental and computational results show that the optical loss of ITO films increases from 0.47 to 0.70 as the thickness decreases from 235 to 52 nm, which results in a reduction of 60% and 45% in the maximum field enhancement factor of a 52-nm monolayer ITO and 4-layer ITO/SiO2 multilayer stack, respectively. The experimental results show that the ENZ-enhanced nonlinear absorption coefficient of the 52-nm single-layer ITO film is -1.6 × 103 cm GW-1, which is 81% lower than that of the 235-nm ITO film (-8.6 × 103 cm GW-1), indicating that the thickness-dependent loss makes the ultrathin TCO films unable to obtain greater nonlinear responses. In addition, the increased loss reduces the cascading Berreman transmission valley intensity of the 4-layer ITO/SiO2 multilayer stack, resulting in a 42% reduction in the ENZ-enhanced nonlinear absorption coefficient compared to the 235-nm ITO film and a faster hot electron relaxation time. Our results suggest that the thickness and loss trade-off is an intrinsic property of TCO films and that the low-loss ultrathin TCO films are the key to the robust design and fabrication of novel ENZ devices based on flat ultrathin TCO films.

Ultra-broad bandwidth low-dispersion mirror with smooth dispersion and high laser damage resistance.

Low-dispersion mirrors (LDMs), which require a broad bandwidth, low dispersion, and high damage threshold, are essential optics in ultra-intense and ultra-short laser devices. Bragg mirrors and chirped LDMs do not satisfy these requirements simultaneously. We propose a novel LDM (NLDM) based on the hump-like structure and quarter wavelength optical thickness (QWOT) structure to achieve a broad bandwidth, smooth dispersion, and high robustness. The spectral and dispersion characteristics of the two structures compensate for each other, which makes up for the deficiency that the dispersion bandwidth of the sinusoidal modulation structure cannot be broadened. Based on this structure, the LDM can achieve a design bandwidth of 240 nm and support the transmission of sub-11-fs pulses. The accuracy of the NLDM is experimentally evaluated. The structure shows the potential for broad-spectrum laser damage performance due to the low electric field intensity. The NLDM improves the mirror performance and paves the way for a new generation of ultra-intense and ultra-short laser devices.

Fourier convolution-parallel neural network framework with library matching for multi-tool processing decision-making in optical fabrication.

Intelligent manufacturing of ultra-precision optical surfaces is urgently desired but rather difficult to achieve due to the complex physical interactions involved. The development of data-oriented neural networks provides a new pathway, but existing networks cannot be adapted for optical fabrication with a high number of feature dimensions and a small specific dataset. In this Letter, for the first time to the best of our knowledge, a novel Fourier convolution-parallel neural network (FCPNN) framework with library matching was proposed to realize multi-tool processing decision-making, including basically all combination processing parameters (tool size and material, slurry type and removal rate). The number of feature dimensions required to achieve supervised learning with a hundred-level dataset is reduced by 3-5 orders of magnitude. Under the guidance of the proposed network model, a 260 mm × 260 mm off-axis parabolic (OAP) fused silica mirror successfully achieved error convergence after a multi-process involving grinding, figuring, and smoothing. The peak valley (PV) of the form error for the OAP fused silica mirror decreased from 15.153λ to 0.42λ and the root mean square (RMS) decreased from 2.944λ to 0.064λ in only 25.34 hours. This network framework has the potential to push the intelligence level of optical manufacturing to a new extreme.

Plug-and-play positioning error compensation model for ripple suppressing in industrial robot polishing.

The industrial robot-based polisher has wide applications in the field of optical manufacturing due to the advantages of low cost, high degrees of freedom, and high dynamic performance. However, the large positioning error of the industrial robot can lead to surface ripple and seriously restrict the system performance, but this error can only be inefficiently compensated for by measurement before each processing at present. To address this problem, we discovered the period-phase evolution law of the positioning error and established a double sine function compensation model. In the self-developed robotic polishing platform, the results show that the Z-axis error in the whole workspace after compensation can be reduced to ±0.06m m, which reaches the robot repetitive positioning error level; the Spearman correlation coefficients between the measurement and modeling errors are all above 0.88. In the practical polishing experiments, for both figuring and uniform polishing, the ripple error introduced by the positioning error is significantly suppressed by the proposed model under different conditions. Besides, the power spectral density (PSD) analysis has shown a significant suppression in the corresponding frequency error. This model gives an efficient plug-and-play compensation model for the robotic polisher, which provides possibilities for further improving robotic processing accuracy and efficiency.

Iterative space-variant sphere-model deflectometry enabling designation-model-free measurement of the freeform surface.

Freeform optics, offering high degrees of design freeform to control light propagation, have already been widely applied in various photoelectric equipment. The form quality of those optics is crucial to their opto-electronics functionalities, which requires to be measured accurately. The deflectometry is a promising technology to test the complex freeform surfaces. In general, there is a designed surface model for the monoscopic deflectometry to estimate the positions of whole measured points to solve the issue of height-slope ambiguity. However, the unknown or inaccurate surface model can induce errors into the measured normal, thereby decreasing the measurement precision. In this paper, without relying on the known surface model, the proposed method iteratively optimizes a sphere model to describe the measured surface by changing the spherical radius. In order to reduce the global error, the space-variant spheres are optimized, respectively, to estimate the whole-aperture surface coordinate. With the help of the iteration surface reconstruction process, the optimal number of the space-variant spheres is achieved to meantime obtain the final reconstructed surface. Compared to the measurements by using the plane model, the form accuracy can be improved by three times. Experiments demonstrate that the proposed method can successfully reconstruct the complex surfaces without the need of a known surface model, which can greatly improve the measuring flexibility and measurement accuracy.

Sparse bi-step raster path for suppressing the mid-spatial-frequency error by fluid jet polishing.

The periodic ripple errors (mid-spatial-frequency (MSF) error) produced by computer-controlled sub-aperture polishing severely limit the improvement of high-performance optical systems. At the same time, the fluid jet polishing (FJP) method is non-destructive and non-contact, but it is still hard to widely use it due to the defect of small spot-size and low efficiency. In this paper, we found that FJP has a significant advantage in removing the residual periodic ripples in sub-aperture polishing. The mathematical model developed by complex spectrum optimization verifies the existence of the sparse "bi-step raster path" (BSRP), which can achieve efficient periodic ripple error removal by suppressing the first two-order peaks of the error spectrum. In the experiments, it was observed that the MSF error has been significantly reduced after BSRP processing while the surface form and surface roughness have not been deteriorated, which demonstrates the validity of the proposed method. The proposal of the BSRP provides a new approach for the application of FJP and the suppression of the MSF error.

Multispectral higher-order Fano resonant metasurface based on periodic twisted DNA-like split ring arrays with three modulation methods.

The active modulation of the Fano resonance is rare but desirable. However, recent studies mostly focused on a single modulation method and few reported the use of three photoelectric control methods. A tunable graphene DNA-like metamaterial modulator with multispectral Fano resonance is demonstrated. In experimentally fabricated metamaterials with six photoelectric joint modulation patterns, each joint shows different optoelectrical response characteristics. Ultrahigh modulation depth (MD) up to 982% was achieved at 1.5734 THz with a 1.040 A external laser pump by involving combined optoelectrical methods. These results show that the metasurface modulator is a promising platform for higher-order Fano resonance modulation and communication fields.

Wavefront-coded phase measuring deflectometry for the all-focused measurement.

Phase measuring deflectometry is a powerful measuring method for complex optical surfaces, which captures the reflected fringe images encoded on the screen under the premise of focusing the measured specular surface. Due to the limited depth of field of the camera, the captured images and the measured surface cannot be focused at the same time. To solve the position-angle uncertainty issue, in this Letter, the wavefront coding technology is used to modulate the imaging wavefront of the deflectometry, thereby making the measuring system insensitive to the defocus and other low-order aberration including astigmatism, field curvature, and so on. To obtain the accurate phase, the captured fringe images are deconvoluted using the modulated point spread function to reduce the phase error. Demonstrated with a highly curved spherical surface, the measurement accuracy can be improved by four times. Experiments demonstrate that the proposed method can successfully reconstruct the complex surfaces defocusing the captured images, which can greatly release the focusing requirement and improve measurement accuracy.

Modeling and prediction of tool influence function under complex edge in sub-aperture optical polishing.

Edge mis-figures are regarded as one of the most difficult technical issues in optical fabrication. At present, only the near straight-line edge tool influence function (TIF) can be fitted by a polynomial function, but it is difficult to unify a 2-D analytical model suitable for complex edge workpieces and various tools, due to the lack of the scientific understanding of the edge removal behavior. In this paper, a comprehensive mathematical model is proposed to reveal the mechanism of the edge effect and accurately predict the complex edge TIF. The concept of a nonlinear edge kernel is first proposed and verified that the nonlinear pressure can be characterized by convoluting the kernel with the edge contour, which can be easily adapted to complex edge cases; besides, the edge kernel obtaining algorithm is established. The linear pressure part is verified to be constrained by the moment balance formula, which occurs in universal joint tool. Besides, the basic pressure distribution is presented to compensate the pressure distortion caused by the uneven form of the tool pad. The introducing of these three parts makes the complex edge pressure modeled efficiently and matched perfectly with the FEA results. In addition, a series of TIF experiments were carried out on various complex edge workpieces and different tools, which could be well predicted by the proposed model in 2-D view.

Optical vortex switch based on multiplexed volume gratings with high diffraction efficiency.

Systems of controllable orbital angular momentum (OAM) require more compact, higher conversion efficiency and more tolerable wavelength or polarization. We introduce an optical vortex switch based on a multiplexed volume grating (MVG). The MVG recorded in a piece of photo-thermo-refractive (PTR) glass exhibits high diffraction efficiency (DE, also known as conversion efficiency in transporting), sensitive angular selectivity, and polarization-insensitivity. The effects of the incident divergence angle and polarization on the DE and the far-field diffraction profiles are demonstrated and investigated. It turns out that the divergence angle of the probe beam can greatly affect the DE. The fluctuation of the DE caused by polarization variation is less than 1.59%. This switch can be potentially applied in vortex tweezers, optical communication, and high power systems.

Determining femtosecond laser fluence for surface engineering of transparent conductive thin films by single shot irradiation.

In recent years, there has been increasing interest in optoelectronic applications of transparent conductive oxide (TCO) thin-film-based materials and devices fabricated using patterning techniques. Meanwhile, femtosecond laser processing is a convenient method that further improves the performance of TCO-based functional devices and expands their application prospects. In this study, we proposed a simple and effective strategy to determine the fluences required for laser processing TCOs. We investigated the modification of an indium tin oxide (ITO) film induced by a femtosecond laser (45/150 fs, 800 nm) at different pulse fluences. The results reveal that the laser modification of ITO films is highly dependent on the irradiated pulse fluences. Several distinct types of final micro/nanostructures were observed and may be attributed to superficial amorphization, spallation ablation, stress-assisted delamination, boiling evaporation, and phase explosion. The final micro/nanostructures were studied in detail using optical microscopy, scanning electron microscopy, transmission electron microscopy and a surface profiler. At a lower fluence above the melting but below the ablation threshold, a laterally parabolic amorphous layer profiled with maximum thicknesses of several tens of nanometers was quantitatively attained. At a higher fluence, stress-assisted delamination and superheated liquid-induced micro-honeycomb structures emerged. Furthermore, the electron and lattice temperature evolutions were also obtained using a two-temperature model to prove the ablation mechanism and ascertain the micro/nanostructure formation principle. The predicted surface temperatures confirmed film amorphization without ablation below 0.23 J/cm2. These results reveal the interaction mechanism between femtosecond laser pulse and ITO film including the competition between the free electron heating of intraband transition and the multiphoton absorption of the interband transition, which promotes the potential applications for femtosecond laser processing TCO films and other wide-band-gap semiconductors such as photodetectors, solar cells, UV-light-emitting diodes, and flat-panel displays.

Optimizing sub-nanosecond laser conditioning of DKDP crystals by varying the temporal shape of the pulse.

We propose a strategy to optimize the laser conditioning of DKDP crystals by varying the temporal shape of sub-nanosecond pulses. Four sub-ns temporally shaped pulses with nearly the same full width at half maxima of ∼600 ps but different rising-falling statuses were designed to conduct laser-induced damage (LID) and laser conditioning experiments on DKDP crystals. The shape of the pulse substantially influences the damage pinpoints size and LID threshold (LIDT) of the crystals in the sub-nanosecond range. After sub-nanosecond laser conditioning, the ns R-on-1 LIDT showed that slow-rising fast-falling pulse (R400-F200 and High-foot pulses) conditioning achieved a 14%-20% LIDT enhancement than the traditional Gaussian pulse (R300-F300 pulse). The 8-ns laser damage morphologies after slow-rising fast-falling pulse conditioning showed cracks, whereas those after fast-rising slow-falling pulse (R200-F400 pulse) conditioning were pinpoint core, as usual. These results suggest that the rising front plays an important role in the LID and laser conditioning of the DKDP crystals. A pulse with a slower rising front is beneficial for thermal modification, thereby leading to better LID properties. This strategy greatly expands and enriches the manipulation methods to improve the LIDT of DKDP crystals, and sheds light on understanding the laser damage mechanisms.