Nanostructured ZnO films on stainless steel are highly safe and effective for antimicrobial applications.

The safety and effectiveness of antimicrobial ZnO films must be established for general applications. In this study, the antimicrobial activity, skin irritation, elution behavior, and mechanical properties of nanostructured ZnO films on stainless steel were evaluated. ZnO nanoparticle (NP) and ZnO nanowall (NW) structures were prepared with different surface roughnesses, wettability, and concentrations using an RF magnetron sputtering system. The thicknesses of ZnO NP and ZnO NW were approximately 300 and 620 nm, respectively, and ZnO NW had two diffraction directions of [0002] and [01-10] based on high-resolution transmission electron microscopy. The ZnO NW structure demonstrated 99.9% antimicrobial inhibition against Escherichia coli, Staphylococcus aureus, and Penicillium funiculosum, and no skin irritation was detected using experimental rabbits. Approximately 27.2 ± 3.0 µg L-1 Zn ions were eluted from the ZnO NW film at 100 °C for 24 h, which satisfies the WHO guidelines for drinking water quality. Furthermore, the Vickers hardness and fracture toughness of ZnO NW films on stainless steel were enhanced by 11 and 14% compared to those of the parent stainless steel. Based on these results, ZnO NW films on STS316L sheets are useful for household supplies, such as water pipes, faucets, and stainless steel containers.

Antifouling effect of water-soluble phosphate glass frit for filtration plants.

The antifouling, antimicrobial, elution behavior, skin irritant, and cytotoxicity properties of water-soluble phosphate glass on stainless steel were evaluated. Water-soluble phosphate glass samples with 35% Cu (mol/mol) were prepared by altering the network modifier (Na2O, K2O) and network former (P2O5, B2O3) compositions. The materials were melted at temperatures within the range of 850-950 °C. The melt was then quenched and ground into fine particles using a twin roll mill. The resulting water-soluble glasses were prepared as glass frit (size < 100 µm) using a sieve. The amorphous phase was determined by X-ray diffraction and differential thermal analysis. Water-soluble glasses with a reduced Cu ion elution rate of 1.2 ppm per week were formed because the chemical resistances of the formulated glasses improved as the P2O5 content decreased and the B2O3 content increased. To test its antifouling properties, the glass frit was mixed with paint and coated onto a STS316L sheet. The surface roughness was increased markedly from 1.4 to 19.2 nm, increasing the specific surface area for antimicrobial activity. It was demonstrated that the proposed method was able to form noncytotoxic, nonirritant, water-soluble glasses with 99.9% antimicrobial activity against Staphylococcus aureus. These results suggest that water-soluble phosphate glass on STS316L sheets could be useful in filtration plants.