Electrodeposited Fe on Cu foam as advanced fenton reagent for catalytic mineralization of methyl orange.

In many countries, the textile industry remains the major contributor to environmental pollution. Untreated textile dyes discharged into water negatively impact the performance of aquatic organisms and may cause a variety of serious problems to their predators. Effective wastewater treatment is a key to reducing environmental and human health risks. In this work, the Fe/Cu catalysts were used in heterogeneous Fenton's reaction for the degradation of high concentrations of methyl orange (model azo dye) in aqueous solutions. For the first time, the catalysts were prepared onto commercial copper foams by potentiostatic electrodeposition of iron using an environmentally friendly electrolyte. The influence of electrodeposition conditions, H2O2 concentration, dye concentration and temperature on the model dye degradation was investigated. It was revealed that both the surface area and the catalyst loading play the major role in the effective dye degradation. The experimental results involving spectrophotometric measurements coupled with total carbon and nitrogen quantification suggest that a solution containing up to 100 mg/L of methyl orange can be successfully decolorized within 90 s at 50°C using porous Fe/Cu catalyst in the presence of hydrogen peroxide that largely surpasses the current state-of-the-art performance. Already within the first 10°min, ∼ 30% of total methyl orange concentration is fully mineralized. The described process represents a cost-efficient and environmentally friendly way to treat azo dyes in aqueous solutions.

Nanocrystalline Electrodeposited Fe-W/Al2O3 Composites: Effect of Alumina Sub-microparticles on the Mechanical, Tribological, and Corrosion Properties.

In this study, nanocrystalline Fe-W alloy and Fe-W/Al2O3 composite coatings with various contents of sub-microsized alumina particles have been obtained by electrodeposition from an environmentally friendly Fe(III)-based electrolyte with the aim to produce a novel corrosion and wear resistant material. The increase in volume fraction of Al2O3 in deposits from 2 to 12% leads to the grain refinement effect, so that the structure of the coatings change from nanocrystalline to amorphous-like with grain sizes below 20 nm. Nevertheless, the addition of particles to the Fe-W matrix does not prevent the development of a columnar structure revealed for all the types of studied coatings. The observed reduction in both hardness and elastic modulus of the Fe-W/Al2O3 composites is attributed to the apparent grain size refinement/amorphization and the nanoporosity surrounding the embedded Al2O3 particles. In the presence of 12 vol% of Al2O3 in deposits, the wear rate decreases by a factor of 10 as compared to Fe-W alloy tested under dry friction conditions due to the lowering of tribo-oxidation. The addition of alumina particles slightly increases the corrosion resistance of the coatings; however, the corrosion in neutral chloride solution occurs through the preferential dissolution of Fe from the matrix. The obtained results provide a possibility to integrate the nanocrystalline Fe-W/Al2O3 composite coatings into various systems working under dry friction conditions, for example, in high-temperature vacuum systems.

Surface wettability of macroporous anodized aluminum oxide.

The correlation between the structural characteristics and the wetting of anodized aluminum oxide (AAO) surfaces with large pore sizes (>100 nm) is discussed. The roughness-induced wettability is systematically examined for oxide films grown by a two-step, high-field anodization in phosphoric acid of three different concentrations using a commercial aluminum alloy. This is done for the as-synthesized AAO layers, after various degrees of pore widening by a wet chemical etching in phosphoric acid solution, and upon surface modification by either Lauric acid or a silane. The as-grown AAO films feature structurally disordered pore architectures with average pore openings in the range 140-190 nm but with similar interpore distances of about 405 nm. The formation of such AAO structures induces a transition from slightly hydrophilic to moderately hydrophobic surfaces up to film thicknesses of about 6 µm. Increased hydrophobicity is obtained by pore opening and a maximum value of the water contact angle (WCA) of about 128° is measured for AAO arrays with a surface porosity close to 60%. Higher surface porosity by prolonged wet chemical etching leads to a rapid decrease in the WCA as a result of the limited pore wall thickness and partial collapse of the dead-end pore structures. Modification of the AAO surfaces by Lauric acid results in 5-30° higher WCA's, whereas near-superhydrophobicity (WCA ~146°) is realized through silane coating. The "rose petal effect" of strongly hydrophobic wetting with high adhesive force on the produced AAO surfaces is explained by a partial penetration of water through capillary action into the dead-end pore cavities which leads to a wetting state in-between the Wenzel and Cassie states. Moreover, practical guidelines for the synthesis of rough, highly porous AAO structures with controlled wettability are provided and the possibility of forming superhydrophobic surfaces is evaluated.