A farm-scale grass biorefinery concept for combined pig feed and biogas production.

This study assessed the nutrient flows and the economic viability of a farm-scale grass biorefinery concept for a pig farm. Grass silage was separated into liquid and solid fractions; the liquid fraction was used as pig feed and the solid fraction was directed to biogas production together with pig slurry. The addition of grass to the farm's crop rotation and its use in feed and biogas production slightly increased the share of nitrogen (N) circulating within the farm (by 2%), thus decreasing phosphorus circulation by 3%. Despite the positive effect on N balance, the economy of the farm-scale concept had challenges. However, upgrading biogas to vehicle fuel and selling it on farm was more economically viable than combined heat and power production. The proposed concept could be economically viable with a slight increase in the price of vehicle fuel, a moderate increase in the price of the grass liquid fraction, or better optimization of the system, starting with grass cultivation and processing. Moreover, profitable production could also be reached by increasing the scale of production by increasing farm size or by two or more farms working together.

Production of manganese peroxidase and laccase in a solid-state bioreactor and modeling of enzyme production kinetics.

Lignin-modifying enzymes have various promising applications such as biobleaching, biopulping, the functionalization of lignocellulosic materials, the modification of wood fibers, the remediation of contaminated soil and effluents, as well as improvement of the enzymatic hydrolysis of lignocellulosic substrates. In this study, the production of laccase and manganese peroxidase (MnP) in solid-state cultivation was examined. Oat husks were used as an inexpensive substrate for the white-rot fungus Cerrena unicolor PM170798 (FBCC 387). The addition of a fines fraction (consisting of oat flour and finely ground husks) enhanced MnP production fivefold and laccase production almost threefold. The enzyme production was studied first on a 100 g scale, and the cultivation experiments were then repeated at a larger laboratory-scale (4 kg) in a solid-state bioreactor. High enzyme activity levels were obtained (MnP: 340 nkat g(-1) DM, laccase: 470 nkat g(-1) DM). In addition, the correlation between the CO2 evolution rate and enzyme production was mathematically modeled from the bioreactor experimental data. The model parameters could be used to predict enzyme production.

Anaerobic Digestion of Solid Agricultural Biomass in Leach-Bed Reactors.

This study focuses on the feasibility of the dry anaerobic digestion of solid agricultural biomass for efficient renewable-energy production and nutrient recycling. Methane production and the amount of nitrogen in the digestates were measured in pilot- and farm-scale leach-bed reactors. In the pilot scale, with a digestion time of 133 days, the methane production of a mixture of whole crop fava bean and horse manure corresponded to 94% and 116%, respectively, of the methane potentials of the solid substrates. The mono-digestion of fava beans resulted in relatively low methane production (production/potential ratios of 59% and 57%). In two full-scale experiments, the methane production of mixtures of clover-grass silage, chicken manure, and horse manure corresponded to 108% and 100% of their respective methane potentials with digestion times of 117 and 185 days. In co-digestion, the production/potential ratios were similar in the pilot and farm experiments. High nitrogen loss was observed in the farm scale when the digestate was stored in a stack covered with a tarpaulin during summertime. Thus, although the technology seems promising, attention needs to be paid to management practices to minimise nitrogen losses and greenhouse gas emissions.

Fibrolytic enzyme treatment prior to ensiling increased press-juice and crude protein yield from grass silage.

Grass is a versatile raw material for green biorefineries and preserving it as silage provides a year-round feedstock. The objective of the current study was to evaluate the effect of fibrolytic enzyme application on silage as a feedstock for a biorefinery. Two batches of grass (mixture of timothy and meadow fescue) silages were ensiled in pilot scale after fibrolytic enzyme was applied to them at four levels. Enzyme application increased fibre degradation linearly during ensiling and increased lactic and acetic acid concentrations in the silage. Simultaneously, silage fermentation quality improved as indicated by decreasing pH and ammonia values. Press-juice and crude protein yields increased in response to the fibrolytic enzyme application, which is beneficial in a biorefinery concept for retrieving valuable nutrients from grass matrix. Optimized ensiling methodology can be considered as a pretreatment for a biorefinery process.

Fungal enzyme production and biodegradation of polychlorinated dibenzo-p-dioxins and dibenzofurans in contaminated sawmill soil.

The current treatment method for PCDD/F-contaminated soil, which fulfils the requirements for POP soils, is incineration at high temperature. In this study, we investigated if bioaugmentation with fungal inoculum or treatment with manganese peroxidase (MnP) enzyme preparation could be used instead. The main source of PCDD/F contamination in Finland has been the national production and use of a chlorophenol containing wood preservative, which contained PCDD/Fs as impurities. Therefore, historically contaminated soils from three sawmill sites were used in the experiments. In bioaugmentation experiments with living fungal mycelia, enzyme production, CO2 production and degradation of chlorinated dioxins were measured. When cell free MnP preparation was added to the soil, it was likewise important to follow how enzyme activity was maintained in the soil. As a result of this study, we showed that fungi were able to efficiently degrade PCDD/F, but surprisingly the addition of MnP preparation did not have any effect to the PCDD/F concentration. However, substantial amounts of MnP activity were found in the soil still after 10d of incubation. Treatment with either Stropharia rugosoannulata or Phanerochaete velutina resulted in 62-64% decrease in WHO-TEQ value in 3months. One critical factor for efficient biodegradation was strong growth of fungal mycelia in non-sterile contaminated soil.