Sustainable treatment of sewage sludge via plasma-electrolytic liquefaction for bio-friendly production of polyurethane foam.

Safe and green disposal or utilization of sewage sludge (SS) has attracted significant attention as SS is increasingly produced worldwide and emerges as an environmental burden if without proper treatment. In this study, efficient and sustainable treatment of SS was achieved using plasma-electrolytic liquefaction (PEL) with alkaline catalysts including sodium hydroxide (NaOH), sodium carbonate (Na2CO3), and sodium acetate (NaAc) and renewable solvents including polyethylene glycol (PEG) 200 and glycerol. Furthermore, the obtained bio-oil with abundant hydroxyl groups could partially replace polyols derived from fossil energy to synthesize bio-based polyurethane foams (BPUFs) for oil adsorption. The results showed that the Na2CO3 catalyst exhibited better performance and yielded bio-oil with a higher heating value (HHV) of 26.26 MJ/kg, very low nitrogen content (0.14%) and metal ions, and a nearly neutral pH of 7.41, under the optimized conditions. Compared with conventional oil bath liquefaction, PEL can significantly improve the liquefaction efficiency, promote the transfer of metal ions in SS to the solid residue (SR), and facilitate the transfer of nitrogen to the gas phase and SR, thereby upgrading the bio-oil to a certain extent. The BPUFs showed excellent oil adsorption capacity, reusability, and desorption and can play an important role in combating oil spills. The PEL method may provide a green avenue for SS valorization and the comprehensive utilization of the obtained products.

The universality of lignocellulosic biomass liquefaction by plasma electrolysis under acidic conditions.

In this research, we compared the discharge characteristics and catalytic efficiency of sulfuric acid, p-toluenesulfonic acid, and their respective sodium salts (sodium sulfate and sodium p-toluenesulfonate) in sawdust liquefaction and found that sulfuric acid was the optimal catalyst when glycerol was used as solvent during the plasma electrolytic liquefaction (PEL) process. When sodium p-toluenesulfonate was used as the only catalyst, the liquefaction yield reached 83.51% after 25 min. This yield was higher than that obtained using sodium sulfate as the catalyst (60.63%) because different concentrations of H ions were produced in PEL. Cellulose, lignin, and holocellulose were extracted from sawdust and successfully liquefied in PEL, illustrating the universality of PEL. The optical emission spectra of the different biomass during the PEL process were similar, indicating that the kinds of free radicals produced were similar, which can accelerate the liquefaction of sawdust.

Mechanism and optimization for plasma electrolytic liquefaction of sawdust.

In this work, plasma electrolytic technology was successfully employed to achieve fast liquefaction of sawdust when polyethylene glycol 200 (PEG 200) and glycerol were used as liquefacient in the presence of the catalyst sulfuric acid. Results showed that H ions could heat the solution effectively during the plasma electrolytic liquefaction (PEL) process. The influence of some key parameters including liquefaction time, catalyst percentage, liquefacient/sawdust mass ratio, and PEG 200/glycerol molar ratio on the liquefaction yield were investigated. Based on the results of single factor experiments, response surface methodology (RSM) was applied to optimize the liquefaction process. Under the optimal conditions that is liquefaction time of 5.10min, catalyst percentage of 1.05%, liquefacient/sawdust mass ratio of 7.12/1 and PEG 200/glycerol molar ratio of 1.40/1, the liquefaction yield reached 99.48%. Hence, it could be concluded that PEL has good application potential for biomass fast liquefaction.