Recent developments in the application of membrane separation technology and its challenges in oil-water separation: A review.

In the development and production process of domestic and foreign oil fields, large amounts of oil-bearing wastewater with complex compositions containing toxic and harmful pollutants are generated. These oil-bearing wastewaters will cause serious environmental pollution if they are not effectively treated before discharge. Among these wastewaters, the oily sewage produced in the process of oilfield exploitation has the largest content of oil-water emulsion. In order to solve the problem of oil-water separation of oily sewage, the paper summarizes the research of many scholars in many aspects, such as the use of physical and chemical methods such as air flotation and flocculation, or the use of mechanical methods such as centrifuges and oil booms for sewage treatment. Comprehensive analysis shows that among these oil-water separation methods, membrane separation technology has higher separation efficiency in the separation of general oil-water emulsions than other methods and also exhibits a better separation effect for stable emulsions, which has a broader application prospect for future developments. To present the characteristics of different types of membranes more intuitively, this paper describes the applicable conditions and characteristics of various types of membranes in detail, summarizes the shortcomings of existing membrane separation technologies, and offers prospects for future research directions.

Anisotropic cellulose nanocrystalline sponge sheets with ultrahigh water fluxes and oil/water selectivity.

Oily sewage caused by oil spill accidents has become a severe problem in the last decades. Hence, two-dimensional sheet-like filter materials for oil/water separation have received widespread attention. Porous sponge materials were developed using cellulose nanocrystals (CNCs) as raw materials. They are environmentally friendly and easy to prepare, with high flux and separation efficiency. The 1,2,3,4-butane tetracarboxylic acid cross-linked anisotropic cellulose nanocrystalline sponge sheet (B-CNC) exhibited ultrahigh water fluxes driven by gravity alone, depending on the aligned structure of channels and the rigidity of CNCs. Meanwhile, the sponge gained superhydrophilic/underwater superhydrophobic wettability with an underwater oil contact angle of up to 165.7° due to its ordered micro/nanoscale structure. B-CNC sheets displayed high oil/water selectivity without additional material doping or chemical modification. For oil/water mixtures, high separation fluxes of approximately 100,000 L·m-2·h-1 and separation efficiencies of up to 99.99 % were obtained. For a Tween 80-stabilized toluene-in-water emulsion, the flux reached >50,000 L·m-2·h-1, and the separation efficiency was above 99.7 %. B-CNC sponge sheets showed significantly higher fluxes and separation efficiencies than other bio-based two-dimensional materials. This research provides a facile and straightforward fabrication method of environmental-friendly B-CNC sponges for rapid, selective oil/water separation.

Biomass-derived oriented neurovascular network-like superhydrophobic aerogel as robust and recyclable oil droplets captor for versatile oil/water separation.

Using tubular kapok fibers (KF) and sodium alginate (SA) as the natural building block, we put forward a novel oriented neurovascular network-like superhydrophobic aerogel with robust dry and wet compression resilience by directional freeze-drying and chemical vapor deposition. In the block, SA forms aligned channel structures providing space for rapid oil transmission, while KF serves as vascular-like capillaries acting as instant "tentacle" to capture the tiny oil droplets in water, facilitating fascinating oil capture efficiency for versatile oil/water separation, The aerogel after dry and wet compression (under a strain of 60%) can recover 96.0% and 97.3% its original, respectively, facilitating stable oil recovery (81.1-89.8%) by squeezing, high separation efficiency (99.04-99.64%) and permeation flux separating oil contaminants from water. A pump-supported experiment shows the aerogel efficiently collecting oil contaminants from the water's surface and bottom by 11503-25611 L·m-2·h-1. Particularly, the aerogel as robust oil droplets captor facilely achieves isolation of 99.39-99.68% emulsified oils from oil/water emulsions by novel oil trapping mechanism which simply involves exerting kinetic energy on emulsified oils through repeated oscillation, potentially indicating a simple and efficient alternative to membrane-based oily wastewater remediation via filtration.

Preparation of cellulose-coated cotton fabric and its application for the separation of emulsified oil in water.

Cellulose is a natural material with dissolution-regeneration property and numerous hydrogen bonds in the molecule. By utilizing these properties, this paper reported the development of a multi-functional fabric consisting of cellulose and commercial cotton fabric. The morphology, mechanical and thermal properties along with the oil-water separation performance of the developed material were studied. The results showed that the cellulose dissolved in NaOH/urea solution was regenerated in a salt solution, and attached tightly onto the cotton fabric, forming a sandwich structure for the material. Such modification significantly enhanced the strength, thermal stability and hydrophilic performance of the fabrics. Interestingly, the prepared material exhibited a unique underwater oleophobic performance, and had the capability to separate highly emulsified oil-water mixtures. The relatively low cost for the material preparation, enhanced mechanical property and high separation performance distinguished the developed material a suitable candidate for the separation of emulsified oil from water in practical applications.

Separation Mechanism and Construction of Surfaces with Special Wettability for Oil/Water Separation.

Oil leakage and the discharge of oil/water mixtures by domestic and industrial consumers have caused not only severe environmental pollution and a threat to all species in the ecosystem but also a huge waste of precious resources. Therefore, the separation of oil/water mixtures, especially stable emulsion, has become an urgent global issue. Recently, materials containing a special wettability feature for oil and water have drawn immense attention because of their potential applications for oil/water separation application. In this paper, we systematically summarize the fundamental theories, separation mechanism, design strategies, and recent developments in materials with special wettability for separating stratified and emulsified oil/water mixtures. The related wetting theories that unveil the physical underlying mechanism of the oil/water separation mechanism are proposed, and the practical design criteria for oil/water separation materials are provided. Guided by the fundamental design criteria, various porous materials with special wettability characteristics, including those which are superhydrophilic/underwater superoleophobic, superhydrophobic/superoleophilic, and superhydrophilic/in-air superoleophobic, are systemically analyzed. These superwetting materials are widely employed to separate oil/water mixtures: from stratified oil/water to emulsified ones. In addition, the materials that implement the demulsification of emulsified oil/water mixtures via the ingenious design of the multiscale surface morphology and construction of special wettability are also discussed. In each section, we introduce the design ideas, base materials, preparation methods, and representative works in detail. Finally, the conclusions and challenges for the oil/water separation research field are discussed in depth.

A hierarchical structured steel mesh decorated with metal organic framework/graphene oxide for high-efficient oil/water separation.

A hierarchical structured steel mesh decorated with metal organic framework (UiO-66-NH2) nanoparticles/graphene oxide (GO) nanosheets was successfully prepared via a simple self-assemble method. Because water molecules tend to build hydrogen bonds with the amine, carboxyl and hydroxyl functional groups of UiO-66-NH2/GO hierarchical structure, the hierarchical structure can easily capture water and tightly lock the water to build a stable water layer on the steel mesh surface and block oil in contact with the steel mesh. Therefore, the obtained hierarchical structured steel mesh exhibits super-hydrophilicity, underwater super-oleophobicity, excellent oil resistance and outstanding oil/water separation performance with a superior high permeating flux (54,500 L m-2 h-1) and rejection (>99.9%) under gravity force, indicating the mesh possesses great potential for treating oily wastewater.