CAD/CAM full-mouth rehabilitation of an elderly patient: One-piece digital complete denture meets multilayered zirconia with gradient technology.

OBJECTIVE: This article highlights a CAD/CAM complete-mouth rehabilitation in an 82-year-old patient by means of a complete maxillary prosthesis and mandibular implant- and tooth-supported fixed restorations made from multilayered zirconia. CLINICAL CONSIDERATIONS: Comprehensive complete-mouth rehabilitations in elderly patients with adaptation of the occlusal vertical dimension (OVD) often present particular challenges. This applies especially when exacting functional and esthetic requirements are to be met and the treatment should not cause the patient too much effort, still ensuring the highest level of quality and efficiency and a low intervention rate. CONCLUSION: The digital approach used for the present patient allowed for an efficient treatment procedure, facilitated virtual evaluations using a face-scan, and enhanced the predictability of the prosthodontic outcome. The approach enabled some steps required in the conventional protocol to be omitted, resulting in a straightforward clinical treatment with minimal strain on the patient. CLINICAL SIGNIFICANCE: Because of the comprehensive recording of extraoral and intraoral data, for example with a facial scanner, it was possible to transfer a digital replica of the patient to the dental laboratory technician. With this protocol, many steps can be performed in the absence of the real patient.

Effect of modifying occlusal cement spacer on the fit accuracy of digitally manufactured zirconia crowns.

STATEMENT OF PROBLEM: Cement spacer has a crucial influence on the adaptation of fixed restorations. Recently, digitally fabricated zirconia crowns have become more popular, but studies on the effect of occlusal cement spacer on the fit accuracy of digitally designed and milled zirconia crowns are lacking. PURPOSE: The purpose of this in vitro study was to investigate the effect of modifying digital occlusal spacer on the marginal and internal fit of digitally manufactured zirconia crowns. MATERIAL AND METHODS: A maxillary molar typodont tooth was prepared for a zirconia crown, scanned with the Medit i700 intraoral scanner (IOS), and the standard tessellation language (STL) file was used to produce 3-dimensionally (3D) printed definitive dies assigned to 3 groups (n=12). All dies were scanned with the IOS, and the obtained STL files were exported to a computer-aided design (CAD) software program for the designing and milling of 36 complete contour zirconia crowns. The zirconia crown design was identical in the 3 groups for all parameters (default parameters in the CAD software program) with a 80-µm radial spacer 1 mm from the finish lines. The occlusal cement spacer was adjusted to 80 µm, 40 µm, and 0 µm for group 80-80, group 40-80, and group 0-80 respectively. The internal and marginal fit of the crowns were measured on their corresponding definitive dies with the replica technique. The Kruskal-Wallis test followed by the Dunn test with the Bonferroni correction was used for statistical analysis of the results (α=.05). RESULTS: The modification of occlusal cement spacer significantly affected the marginal and internal fit of digitally manufactured crowns (P<.05). Group 0-80 and group 40-80 had similar marginal gap values, which were significantly lower than those of group 80-80 (P<.017). For internal fit accuracy, group 0-80 displayed significantly lower gap values than group 40-80 and group 80-80 for all measured areas. Group 40-80 had significantly lower gap values than group 80-80 at the mid-occlusal and axio-occlusal areas (P<.017). CONCLUSIONS: Modifying occlusal cement spacer significantly affected the fit of digitally fabricated zirconia crowns. Reducing or eliminating occlusal spacer resulted in significantly improved fit accuracy.

Influence of glazing and aging on the marginal, axial, axio-occlusal, and occlusal fit of 3-unit monolithic zirconia restorations fabricated using additive and subtractive techniques.

STATEMENT OF PROBLEM: Studies are sparse on how glazing and aging influence the fit of additively fabricated monolithic zirconia restorations. PURPOSE: The purpose of this in vitro study was to assess the effect of glazing and aging on the fit of 3-unit monolithic zirconia restorations fabricated using different techniques. MATERIAL AND METHODS: A total of 32 monolithic zirconia restorations were fabricated for a typodont model by using 4 distinct techniques (subtractive fabrication [SF], stereolithography [SLA], digital light processing [DLP], and lithography-based ceramic manufacturing [LCM]). The silicone replica approach was adopted to measure the discrepancy values for premolar and molar abutments after sintering, glazing, and 1 year of aging. The silicone replicas were sliced into mesiodistal and buccopalatal cross-sections, and digital micrographs of the cross-sections were made with a ×80 stereomicroscope. An inherent measuring program was run to record the discrepancy values (µm). Repeated-measures 2-way ANOVAs with the Bonferroni post hoc test were used to statistically analyze the acquired data. (α=.05). RESULTS: From the repeated measures 2-way ANOVAs, both the glazing×fabrication technique and the aging×fabrication technique interactions were not statistically significant (P>.05). Glazing significantly influenced premolar abutment marginal (P=.022) and occlusal (P=.007) discrepancy values, as well as molar abutment marginal discrepancy values (P=.047). Aging had a statistically significant effect on premolar abutment marginal (P=.008) and occlusal (P=.011) discrepancy values, as well as molar abutment occlusal discrepancy values (P=.039). In both the glazing and aging data, for all areas of interest, statistically significant differences were detected among the fabrication techniques (P<.05). The LCM group had the lowest discrepancy values, followed by the SLA, SF, and DLP groups. CONCLUSIONS: The LCM and SLA groups outperformed the other groups in terms of fit accuracy. The glazing and aging procedures altered the discrepancy values. The marginal discrepancy values of all groups were below the threshold of clinical acceptability (<120 µm).

Cameo and intaglio surface stability and variability of additively, subtractively, and conventionally manufactured occlusal devices after long-term storage.

STATEMENT OF PROBLEM: Additive and subtractive manufacturing have become alternative technologies for fabricating occlusal devices. However, knowledge of the long-term stability of occlusal devices fabricated using these recent technologies is limited. PURPOSE: The purpose of this in vitro study was to evaluate the cameo and intaglio surface stability and variability of additively, subtractively, and conventionally manufactured occlusal devices after 18 months of storage. MATERIAL AND METHODS: A standard tessellation language (STL) file of a dentate maxillary typodont was used to design a master occlusal device. The STL file of this design was used to fabricate occlusal devices additively either with a digital light processing (AM-1) or a continuous liquid interface production (AM-2) printer, subtractively with 2 different 5-axis milling units (SM-1 and SM-2), and conventionally (TM-HP) (n=10). STL files of each device's cameo and intaglio surfaces were generated using a laboratory scanner after fabrication and after 18 months of storage in a moist environment. These generated files were imported into an analysis software program (Geomagic Control X) to analyze the dimensional stability of tested devices by using the root mean square method. The average deviation values defined the variability of measured changes over time. Cameo and intaglio surface deviations were analyzed using the Kruskal-Wallis and Dunn tests, while the variability of measured deviations was analyzed with 1-way analysis of variance and the Tukey HSD tests (α=.05). RESULTS: Significant differences were observed among tested devices when the intaglio surface deviations and the cameo surface variability were considered (P<.001). SM-2 had significantly higher intaglio surface deviations than AM-1, SM-1, and AM-2 (P≤.036). Among the test groups, AM-1 had the greatest cameo surface variability (P≤.004). CONCLUSIONS: SM-2 resulted in lower intaglio surface stability than the additive and the other subtractive manufacturing technologies, while AM-1 led to the highest cameo surface variability among the test groups.

Influence of CAD-CAM milling strategies on the outcome of indirect restorations: A scoping review.

STATEMENT OF PROBLEM: The influence of computer-aided manufacturing (CAM) parameters and settings on the outcomes of milled indirect restorations is poorly understood. PURPOSE: The purpose of this scoping review was to summarize the current CAM systems, parameters, and setting changes, and their effects on different outcomes of milled indirect restorations and aspects related to their manufacture. MATERIAL AND METHODS: The protocol of this review is available online (https://osf.io/x28ps/). Studies that used at least 2 different parameters (CAM units, number of axes, digital spacers, or protocols with different rotatory instruments, grit-sizes, milling speed, or others) for milling indirect restorations were included. A structured search up to July 2023 was performed by 2 independent reviewers for articles written in English in LILACS, MEDLINE via PubMed, EMBASE, Web of Science, and Scopus. RESULTS: Of 1546 studies identified, 22 were included in the review. Discrepancies were found between the planned and actual measured cement space, with a decreasing linear relationship impacting restoration adaptation at different points. The CEREC MC XL milling machine was the most used system in the included studies, with variations in bur types, milling modes, and number of burs uses affecting internal fit and surface trueness. The results demonstrated the better adaptation of restorations made with 5-axis over 3-axis milling machines. Lithium disilicate and zirconia were the most commonly used materials, and crowns and inlays were popular designs. Marginal and internal adaptation were the primary outcomes assessed using the various techniques. CONCLUSIONS: The study presented a comprehensive exploration of CAM systems and parameters, and their influence on indirect restorations. The planned cement space was not properly reproduced by the milling. Bur characteristics can affect restoration fit and trueness. The 5-axis units seem to result in better-adapted restorations compared with 3- and 4-axis units.

Digitalization: New era of dentistry.

The visual appeal of teeth and smiles significantly influences both how others perceive individuals and their self-image and confidence. The subjective nature of dental esthetics, varying greatly among patients and dental professionals, has made digital smile design tools essential for creating natural and personalized esthetics. Contemporary digital methods and workflows encompass all clinical phases, from diagnosis to the creation of a smile aligned with the patient's facial features, and the completion of the restoratives. Digital technologies not only streamline treatment planning, smile designing, and the creation of restorations but also enable effective and time-efficient collaboration among different dental specialists and dental laboratory technicians, enhancing overall patient care. The use of contemporary digital tools in interdisciplinary esthetic treatments is presented, underscoring the role of high magnification for precision, implant placement, minimal invasiveness, and clinical effectiveness.

Influence of different designs of bulb support structures on the accuracy and weight of 3D printed maxillary obturators. An in vitro study.

STATEMENT OF PROBLEM: Evidence is lacking on the influence of different designs of bulb support structures on the accuracy of 3-dimensional (3D) printed obturators. PURPOSE: The purpose of this in vitro study was to evaluate the influence of various infill designs (hollow, honeycomb, and gyroid) for the bulb of an obturator on the accuracy and weight of digital light projection (DLP) 3D printed maxillary obturators. MATERIAL AND METHODS: A maxillary obturator was virtually designed and used to obtain 3 digital reference files which were defined based on the design of the infill support structure within the bulb: hollow, honeycomb, and gyroid. The resultant standard tessellation language (STL) files were used to fabricate the obturators using a DLP 3D-printer in FREEPRINT denture resin material (n=10 per each group design). The fitting surfaces of all printed specimens (n=30) were digitized using a laboratory scanner, and the scan STL files were exported to the Geomagic control X program for dimensional accuracy analysis (trueness and precision) using the digital subtraction technique. One-way analysis of variance (ANOVA) was used for analysis (α=.05) RESULTS: Quantitative analysis revealed no significant difference in root mean square estimate (RMSE) values among the test groups for trueness (P=.326) and precision (P=.140). Hollow bulb design was significantly lighter in weight than both honeycomb and gyroid infill designs (P<.001). Colormaps revealed increased areas of negative deviation around the circumference of the bulb wall in the hollow design compared with both the gyroid and honeycomb groups and the close surface matching of fitting surfaces in the 3 groups. CONCLUSIONS: The lack of significant difference in accuracy among the tested groups and the significantly lighter hollow design obturator compared with honeycomb and gyroid designs favors the selection of the hollow bulb design in the digital fabrication of maxillary obturators.

Influence of gingival color on the color differences of dental laminate veneers.

STATEMENT OF PROBLEM: The effect of various gingival colors on the color differences of laminate veneers is unclear and comparative evaluations should be documented. PURPOSE: The purpose of this in vitro study was to investigate the influence of different gingival colors on the color differences of laminate veneers. MATERIAL AND METHODS: Five maxillary typodonts were used to obtain study models using 5 different gingival colors: light pink (LP), dark pink (DP), orange (Or), brown (Br), and violet (V). A total of 45 laminate veneers were milled using A1-shaded lithium disilicate ceramic and cemented on natural tooth-colored substrates. Color parameters were assessed using a spectroradiometer at 3 measurement areas (cervical third, mid-third, and incisal third) along the midline of laminate veneer with a focus measuring diameter of 1 mm. Color differences (∆E*ab and ∆E00) were calculated and compared with perceptibility (PT: ∆E*ab=1.22, ΔE00=0.81) and acceptability (AT: ∆E*ab=2.66, ΔE00=1.77) visual thresholds. Color variation data were statistically analyzed using 2-way ANOVA and Tukey HSD tests (α=.05). RESULTS: Two-way ANOVA results of the ∆E*ab values revealed significant interaction between the gingival color and the measurement area (P=.002). The ∆E*ab and ΔE00 values of laminate veneers were significantly higher in the LP-V group that presented values above AT (P<.001). Measurement area significantly influenced ∆E values of laminate veneers (P<.001). Greater ∆E values were registered at the measurement area of the cervical third in the groups of LP-DP, LP-Br, LP-V, and Or-V. Regardless of the measurement area, ∆E00 values below AT were obtained for the gingival color groups of LP-Or, DP-Or, DP-Br, and DP-V. CONCLUSIONS: Gingival color influenced the color differences of laminate veneers. When the gingival color was a darker gingival color, rather than light pink, the color difference increased, especially at the measurement area of the cervical third.

Influence of base designs on the manufacturing accuracy of vat-polymerized diagnostic casts using two different technologies.

STATEMENT OF PROBLEM: Diagnostic casts can incorporate different base designs and be manufactured using different vat-polymerization technologies. However, the influence of the interrelation between the base design and the 3D printing technology on the casts' final accuracy remains unclear. PURPOSE: The purpose of this in vitro study was to assess the influence of different base designs of 3D printed casts on the accuracy of 2 vat-polymerization technologies. MATERIAL AND METHODS: A digital maxillary cast was obtained and used to generate 3 different base designs: solid (S group), honeycombed (HC group), and hollow (H group). The HC and H groups were subdivided based on the wall thickness of the cast design, resulting in 2 subgroups with thicknesses of 1 mm (HC1 and H1) and 2 mm (HC2 and H2) (N=100, n=10). Eleven reference cubes were added to each specimen for subsequent measurements. Specimens were manufactured by using 2 vat-polymerization 3D printers: Nextdent 5100 (ND group) and Sonic Mini 4K (SM4K group) and a resin material suitable for both 3D printers (Nextdent Model 2.0). A coordinate measuring machine quantified the linear and 3-dimensional discrepancies between the digital cast and each reference specimen. Trueness was defined as the average absolute dimensional discrepancy between the virtual cast and the specimens produced through additive manufacturing (AM), while precision was delineated as the standard deviation in dimensional discrepancies between the digital cast and the AM specimens. The data were analyzed using the Kruskal-Wallis and Mann-Whitney U pairwise comparison tests (α=.05). RESULTS: For the NextDent group the trueness ranged from 21.83 µm to 28.35 µm, and the precision ranged from 17.82 µm to 37.70 µm. For the Phrozen group, the trueness ranged from 45.15 µm to 64.51 µm, and the precision ranged from 33.51 µm to 48.92 µm. The Kruskal-Wallis test showed significant differences on the x-, y-, and z-axes and in the 3D discrepancy (all P<.001). On the x-axis, the Mann-Whitney U test showed significant differences for the Phrozen group between the H-2 and H-1 groups (P=.001), H-2 and S groups (P<.001), and HC-2 and S groups (P=.012). On the y-axis, significant differences were found in the Phrozen group between the H-2 and H-1 groups (P=.001), the H-2 and S, H-1 and HC-1, and HC-1 and S groups (P<.001), the H-1 and HC-2 groups (P=.007), and the HC-2 and S groups (P=.009). The NextDent group exhibited significant differences, particularly among the HC-1 and H-2 groups (P=.004), H-1 (P=.020), and HC-2 (P=.001) groups; and on the z-axis significant differences were found in the Phrozen group between the H-2 and H-1 and S groups and the HC-2 group and H-1 and S groups (both P<.001). In the NextDent group, significant differences were found between the H-2 and HC-2 (P=.047) and HC-1 (P=.028) groups. For the 3D discrepancy analysis, significant differences were found in the Phrozen group between the H-2 and H-1 and S groups (P<.001), the H-1 and HC-2 groups (P=.001), the S and HC-1 and HC-2 groups (P<.001), and the H-1 and HC-1 groups (P=.002). In the NextDent group, significant differences were observed between the H-2 and HC-1 groups (P=.012). CONCLUSIONS: The accuracy of digital casts depends on the manufacturing trinomial and base design of the casts. The honeycomb and hollow based designs provided the highest accuracy in the NextDent and Phrozen groups respectively for the material polymer tested. All specimens fell in the clinically acceptable range.

Accuracy and adaptation of one-piece endodontic crowns fabricated through 3D printing and milling.

STATEMENT OF PROBLEM: High-level evidence regarding the accuracy and adaptation of 1-piece endodontic crowns fabricated by using 3-dimensional (3D) printing technology is lacking. PURPOSE: The purpose of this in vitro study was to compare the accuracy and adaptation of 1-piece endodontic crowns produced through 3D printing and computer-numerical-control milling technology and to explore the influence of trueness on 1-piece endodontic crown adaptation. MATERIAL AND METHODS: One-piece endodontic crowns were prepared for a typodont right mandibular first molar, scanned with a 3Shape E3 scanner, and designed with a computer-aided design software program. Two types of 1-piece endodontic crowns were fabricated: 3D printed by using resin and zirconia slurry and milled from Grandio and zirconia blocks. A reverse engineering software program was used to superimpose 4 groups of crowns with the reference crowns used for accuracy analysis. Microcomputed tomography was used to measure 1-piece endodontic crown adaptation. The correlation between trueness and adaptation was evaluated through the Spearman correlation test (α=.05). RESULTS: Milled resin-based 1-piece endodontic crowns demonstrated better trueness on marginal and occlusal surfaces compared with 3D printed ones (P<.001). However, no significant difference was observed in the trueness of intaglio surfaces between the 2 groups (P>.05). The milled group exhibited better adaptations than the printed one (P<.05). For zirconia 1-piece endodontic crowns, no significant differences were found in trueness or adaptation between the milled and printed groups (P>.05). Notably, the trueness of the axial wall had the greatest impact on overall crown adaptation, with its adaptation closely linked to the trueness of each area, particularly the axial wall. CONCLUSIONS: Milled resin-based 1-piece endodontic crowns exhibited higher levels of trueness and adaptation compared with 3D printed ones, while 3D printed zirconia 1-piece endodontic crowns were comparable with milled ones.

Influence of different scan body design features and intraoral scanners on the congruence between scan body meshes and library files: An in vitro study.

STATEMENT OF PROBLEM: Implant scan bodies (ISBs) present with a variety of features, including diverse design geometries and manufacturing materials. How these features influence the congruence between the clinically obtained mesh file and the software-based library file of the scan body during the alignment stage within the computer-aided design (CAD) software program is unclear. It is also uncertain how these features influence the scanning accuracy of different scanners. PURPOSE: The purpose of this in vitro study was to investigate how various scan body shapes manufactured from different materials influence the scanning accuracy of 6 intraoral scanners (IOSs) and 1 desktop scanner. MATERIAL AND METHODS: A 3-dimensionally (3D) printed cast fitted with 4 different implant analogs and their corresponding scan bodies (Straumann Cares RN Mono; Straumann, MIS V3 SP; MIS, Paltop SP; Paltop and TV70; TRI) was scanned using 6 intraoral scanners (Primescan; Dentsply Sirona, TRIOS 3; 3Shape A/S, TRIOS 5; 3Shape A/S, Medit i-700; Medit, Fussen S6000; Fussen, and Runyes 3DS; Runyes) and 1 desktop scanner (7series; Dental Wings). A metrology mesh comparison software program was used for analysis. Inferences were drawn using a univariate repeated measures 2-way ANOVA. Post hoc analysis was conducted with pairwise Bonferroni tests (α=.05). RESULTS: A significant 2-way interaction was found between scanner model and scan body model, (F [5.518, 49.659]=36.251, P<.001). The mean absolute deviation for the different scanners ranged between 21 µm and 35 µm across all scan bodies, but the model of the scan body influenced the deviation of the scanner. The mean absolute deviation for the different scan bodies ranged from 19 µm to 46 µm across all scanners, but the model of the scanner influenced the deviation of the scan body. CONCLUSIONS: Regarding implant scan body features, a design with a less complex shape and fewer sharp line angles and a design with a cylindrical shape exhibited statistically significantly higher congruence between the clinical mesh and the software library files. Regarding intraoral scanners, Primescan had a statistically significantly lower mean absolute deviation compared with that of the other scanners across all scan bodies tested.

Evaluating the effects of splinting implant scan bodies intraorally on the trueness of complete arch digital scans: A clinical study.

STATEMENT OF PROBLEM: A predictable protocol for accurately scanning implants in a complete edentulous arch has not been established. PURPOSE: The purpose of this clinical study was to investigate the effect of splinting implant scan bodies intraorally on the accuracy and scan time for digital scans of edentulous arches. MATERIAL AND METHODS: This single center, nonrandomized, clinical trial included a total of 19 arches. Definitive casts with scan bodies were fabricated and scanned with a laboratory scanner as the reference (control) scan. Each participant received 2 intraoral scans, the first with unsplinted scan bodies and the second with resin-splinted scan bodies. The scan time was also recorded for each scan. To compare the accuracy of the scans, the standard tessellation language (STL) files of the 2 scans were superimposed on the control scan, and positional and angular deviations were analyzed by using a 3-dimensional (3D) metrology software program. The Mann-Whitney U test was used to compare the distance and angular deviations between the splinted group and the unsplinted group with the control. The ANOVA test was conducted to examine the effect of the scan technique on trueness (distance deviation and angular deviation) and scan time (α=.05 for all tests). RESULTS: Statistically significant differences were found in the overall 3D positional and angular deviations of the unsplinted and splinted digital scans when compared with the reference scans (P<.05). No statistically significant differences in overall 3-dimensional positional deviations (P=.644) and angular deviations (P=.665) were found between the splinted and unsplinted experimental groups. A faster scan time was found with the splinted group in the maxillary arch. CONCLUSIONS: Conventional complete arch implant impressions were more accurate than digital complete arch implant scans. Splinting implant scan bodies did not significantly affect the trueness of complete arch digital scans, but splinting appeared to reduce the scan time. However, fabricating the splint was not considered in the time measurement.

Stress distribution on teeth restored with veneers using various incisal preparation designs: A 3D finite element analysis study.

STATEMENT OF PROBLEM: The type of veneer preparation is often chosen according to the patient's tooth structure and occlusion. Taking biomechanics into account in this decision-making process provides the clinician with more technical information on how to improve the clinical longevity of restorations. However, biomechanical analyses of veneer preparation designs are sparse. PURPOSE: The purpose of this 3-dimensional (3D) finite element analysis with microcomputed tomography (µCT) data obtained from realistic models was to assess the influence of different preparations for ceramic and composite resin veneers on restoration and resin layer stress distribution. MATERIAL AND METHODS: Four replicas of a central incisor were printed and prepared for laminate veneers with 4 different incisal edge designs: shoulder (SH), palatal chamfer (PC), palatal chamfer and oblique fracture involving the distal angle (OF-PC), and palatal chamfer involving horizontal incisal fracture (IF-PC). After fabrication and cementation of the veneers, the restored replicas were assessed with µCT, and 3D finite element models were built. A 100-N load was applied on the palatal surface at 60 and 125 degrees relative to the longitudinal axis. Maximum principal stress and stress distribution on the veneers, cement layer, and tooth structure were calculated and analyzed. RESULTS: The SH preparation exhibited better stress distribution than the PC preparation, and the cement layer and the veneer were subjected to lower stress. The IF-PC preparation had better stress distribution than the OF-PC. The shoulder and IF-PC showed higher stress on laminate veneers, but lower stress on the cement layer. Ceramic veneers exhibited lower stress than composite resin veneers. CONCLUSIONS: The different incisal preparations for laminate veneers influenced stress distribution on restorations and on the resin cement layer. The shoulder type preparation showed better stress distribution and the composite resin veneers showed unfavorable results compared with the ceramic veneers.

Effect of different surface locking patterns on the trueness of complete arch digital implant scans: An in vitro study.

STATEMENT OF PROBLEM: The effect of different surface locking patterns on the trueness of a digital implant scan of a completely edentulous arch remains uncertain. PURPOSE: The purpose of this in vitro study was to evaluate whether locking surfaces with different patterns affected the trueness of complete arch implant digital scans. MATERIAL AND METHODS: An edentulous maxillary cast with 4 implants (2 anterior implants parallel and 2 posterior implants tilted at 17 degrees) was fabricated. Four implant-level scan bodies were fixed onto the implants, and the cast was scanned with a desktop scanner to create the reference file. Four groups (L0, L1, L2, and L3) were formed, each with a distinct locking surface configuration, and all scans were made using the same intraoral scanner. L0 kept all 4 implant-level scan bodies during scanning. L1 involved removing the right first premolar (RPM) scan body, scanning the other 3 implant scan bodies, then reattaching the RPM's scan body, and continuing scanning. In L2, the RPM and right lateral incisor (RIC) scan bodies were removed, followed by scanning the left implants to create a locking surface, and scanning the right implants. In L3, only the left posterior molar's (LPM) scan body was retained and scanned; then a locking surface was generated, and then the remaining implants were scanned. A metrology software program (Geomagic Control X) was used for comparison. Statistical analyses were performed using the Kruskal-Wallis, the 1-way ANOVA, the Welch ANOVA, the Friedman test, the repeated-measures ANOVA, the Bonferroni post hoc test, and the Games-Howell post hoc test (α=.05). RESULTS: Significant 3D surface deviations were observed in the coronal bevel (CB) region and in the entire scan bodies when assessing trueness in the L0, L1, L2, and L3 groups (P<.001). L2 exhibited the highest discrepancies in 3D surface deviation for CB (0.030 ±0.002 mm) and implant scan bodies (0.357 ±0.052 mm) and distance deviation, while the highest mean angular deviation values were found in L0 (0.924 ±0.131 degrees). CONCLUSIONS: Locking half of the arch showed the highest trueness discrepancies when performing digital scans for complete arch implant-supported prostheses.

Application of artificial intelligence in dental crown prosthesis: a scoping review.

BACKGROUND: In recent years, artificial intelligence (AI) has made remarkable advancements and achieved significant accomplishments across the entire field of dentistry. Notably, efforts to apply AI in prosthodontics are continually progressing. This scoping review aims to present the applications and performance of AI in dental crown prostheses and related topics. METHODS: We conducted a literature search of PubMed, Scopus, Web of Science, Google Scholar, and IEEE Xplore databases from January 2010 to January 2024. The included articles addressed the application of AI in various aspects of dental crown treatment, including fabrication, assessment, and prognosis. RESULTS: The initial electronic literature search yielded 393 records, which were reduced to 315 after eliminating duplicate references. The application of inclusion criteria led to analysis of 12 eligible publications in the qualitative review. The AI-based applications included in this review were related to detection of dental crown finish line, evaluation of AI-based color matching, evaluation of crown preparation, evaluation of dental crown designed by AI, identification of a dental crown in an intraoral photo, and prediction of debonding probability. CONCLUSIONS: AI has the potential to increase efficiency in processes such as fabricating and evaluating dental crowns, with a high level of accuracy reported in most of the analyzed studies. However, a significant number of studies focused on designing crowns using AI-based software, and these studies had a small number of patients and did not always present their algorithms. Standardized protocols for reporting and evaluating AI studies are needed to increase the evidence and effectiveness.

Interface misfit of conventionally milled and novel hybrid full-arch implant-supported titanium frameworks.

OBJECTIVE: A hybrid manufacturing technique that combines selective laser melting (SLM) and computer numerical control (CNC) has been developed for the fabrication of implant-platform/framework interfaces (PFIs) for mandibular and maxillary full-arch implant-supported titanium frameworks. The aim of this study was to compare the discrepancies in specimens fabricated using the hybrid technique (termed SLM/m hereafter) with those in specimens fabricated by conventional CNC milling. MATERIALS AND METHODS: Based on a mandibular four-PFI CAD model and a maxillary six-PFI CAD model, four groups of titanium frameworks (eight per group, totaling 32) were fabricated according to the fabrication technique (SLM/m or milling) and number of PFIs (four or six). The frameworks were scanned by a structured light scanner and aligned with the CAD model in Geomagic Control X. Discrepancy was defined as the difference between the PFIs of the scanned framework and those of the CAD model. Discrepancies were measured and evaluated by multilevel analysis using a mixed-effects model (α = 0.05), followed by independent samples t-tests (α = 0.0125). Furthermore, the manufacturing times and raw-material costs were recorded and compared. RESULTS: The maximum discrepancy values for the four-PFI and six-PFI hybrid frameworks were 52.2 and 64.3 µm, respectively. Multilevel analysis revealed that the fabrication technique and the number of PFIs had no significant effect on the discrepancy value. However, a significant interaction between the two factors was observed (P = 0.020). The discrepancies for the four-PFI hybrid frameworks were significantly lower than those for the four-PFI milled frameworks (P = 0.001). No significant difference in discrepancies between the six-PFI hybrid frameworks and six-PFI milled frameworks was observed (P = 0.697). Furthermore, the hybrid frameworks required only 11% of the raw materials and 25% of the milling time required for the conventionally milled frameworks. CONCLUSION: SLM/m hybrid frameworks are viable, accurate alternatives to CNC-milled frameworks, with the added benefit of substantial cost reduction.

Evaluating the accuracy of CEREC intraoral scanners for inlay restorations: impact of adjacent tooth materials.

BACKGROUND: The accuracy of intraoral scanning is critical for computer-aided design/computer-aided manufacturing workflows in dentistry. However, data regarding the scanning accuracy of various adjacent restorative materials and intraoral scanners are lacking. This in vitro study aimed to evaluate the effect of adjacent restorative material type and CEREC's intraoral scanners on the accuracy of intraoral digital impressions for inlay cavities. METHODS: The artificial tooth was prepared with an occlusal cavity depth of 2 mm, a proximal box width at the gingival floor of 1.5 mm, and an equi-gingival margin extended disto-occlusally at the transition line angle on both the lingual and buccal sides for an inlay restoration. The adjacent teeth were veneered with crowns made of gold and zirconia, and an artificial tooth (resin) was utilized as the control group. The inlay cavity and adjacent teeth (Gold, Zirconia, and resin) were scanned 10 times using Chairside Economical Restoration of Esthetic Ceramics (CEREC) Primescan (PS), Omnicam (OC), and Bluecam (BC). A reference scan was obtained using a laboratory scanner (3-shape E3). Scanning was performed according to the manufacturer's instructions, including powder application for the BC group. Standard tesselation language files were analyzed using a three-dimensional analysis software program. Experimental data were analyzed using a two-way analysis of variance and the Tukey's post-hoc comparison test. RESULTS: The restorative materials of the adjacent teeth significantly affected the accuracy of the intraoral digital impressions (p < .05). The zirconia group exhibited the highest trueness deviation, followed by the resin and gold groups, with each demonstrating a statistically significant difference (p < .05). The resin group demonstrated the highest maximum positive deviation and deviation in precision. Gold exhibited the lowest average deviation value for trueness compared with those of the other adjacent restorative materials. Intraoral scanner type significantly influenced the trueness and precision of the scan data (p < .05). The average deviation of trueness according to the intraoral scanner type increased in the following order: BC > PS > OC. The average deviation in precision increased in the following order: PS>OC>BC (p < .05). CONCLUSION: The restorative materials of the adjacent tooth and the type of intraoral scanner affect the accuracy of the intraoral digital impression. The trueness of the digital images of the BC group, obtained by spraying the powder, was comparable to that of the PS group. Among the adjacent restorative materials, zirconia exhibited the lowest trueness. In contrast, PS demonstrated the highest precision among the intraoral scanners, while resin displayed the lowest precision among the adjacent restorative materials.

Effect of a new support design on the marginal and internal gap of additively manufactured interim crowns using direct light deposition technology.

PURPOSE: To investigate the design and location of supporting structures on the marginal and internal gap of interim restorations. MATERIALS AND METHODS: A mandibular right first molar resin tooth was prepared for a full coverage crown and scanned using a laboratory scanner (3Shape D900). The scanned data were converted into standard tessellation language (STL) format and an indirect prosthesis was designed using computer-aided design (CAD) software (exocad DentalCAD). The STL file was used to fabricate a total of 60 crowns with a 3D printer (EnvisionTEC Vida HD). The crowns were printed using E-Dent C&B MH resin and divided into 4 groups based on four different support structure designs, including supports on the occlusal (0° group), buccal and occlusal (45° group), buccal (90° group), and a new design consisting of horizontal bars placed on all surfaces and line angles (Bar) (n = 15). The silicone replica technique was used to determine the gap discrepancy. Fifty measurements were obtained for each specimen to examine the marginal and internal gaps by using a digital microscope (Olympus SZX16) at ×70 magnification. Additionally, the marginal discrepancy at different locations of the tested crowns, including buccal (B), lingual (L), mesial (M), and distal (D), as well as the maximum and minimum marginal gap intervals among groups, were analyzed. The collected data were analyzed using factorial ANOVA, followed by the Tukey HSD test for multiple comparisons (a = 0.05). RESULTS: There was a significant difference in marginal and internal gaps among the groups (p < 0.001). The buccal placement supports (90° group) had the least marginal and internal discrepancies (p < 0.001). The new design group showed the highest marginal and internal gap. The marginal discrepancy in different locations of the tested crowns (B, L, M, D) was found to be significantly different among the groups (p < 0.001). The mesial margin of the Bar group had the largest marginal gap, whereas the buccal margin of the 90° group had the lowest marginal gap. The new design had a significantly smaller difference between the maximum and minimum marginal gap intervals than other groups (p < 0.001). CONCLUSION: The location and design of the supporting structures affected the marginal and internal gaps of an interim crown. The buccal placement of supporting bars (90° printing orientation) showed the smallest mean internal and marginal discrepancies.

Fracture resistance, marginal and internal adaptation of innovative 3D-printed graded structure crown using a 3D jet printing technology.

PURPOSE: This in vitro study aimed to create a graded structured dental crown using 3D printing technology and investigate the fracture resistance and the adaptation of this new design. MATERIALS AND METHODS: A dental crown with a uniform thickness of 1.5 mm was designed, and the exported stereolithography file (STL) was used to manufacture 30 crowns in three groups (n = 10), solid (SC), bilayer (BL), and multilayer (ML) crowns using  3D jet printing technology. Marginal and internal gaps were measured using the silicone replica technique. Crowns were then luted to a resin die using a temporary luting agent and the fracture resistance was measured using a universal testing machine. One-way ANOVA and Tukey post hoc tests were used to compare the fracture resistance and the adaptation of crowns at a significance level of 0.05. RESULTS: Mean marginal and internal gap of the ML group were 80 and 82 mm, respectively; which were significantly (p < 0.05) smaller than BL (203 and 183 mm) and SC (318 and 221 mm) groups. The SC group showed the highest mean load at fracture (2330 N) which was significantly (p < 0.05) higher than the BL (1716 N) and ML (1516 N) groups. CONCLUSION: 3D jet printing technology provides an opportunity to manufacture crowns in a graded structure with various mechanical properties. This study provided an example of graded structured crowns and presented their fracture resistance. SC group had the highest fracture resistance; however, ML had the best marginal and internal adaptation.

Crown adjustment and chairside efficiency of single-unit restorations fabricated from immediate and staged impressions using a digital workflow for posterior implants.

PURPOSE: This is a clinical study to compare immediate and staged impression methods in a complete digital workflow for single-unit implants in the posterior area. MATERIALS AND METHODS: Sixty patients requiring single-unit implant crowns were enrolled. Forty patients were assigned to the test group, immediate digital impression after implant surgery with crown delivery 4 months later. The remaining 20 patients were assigned to the control group, staged digital impressions 4 months after implant surgery, and crown delivery 1 month later. Both workflows involved free-model CAD-CAM crown fabrications. The crowns were scanned before and after clinical adjustment using an intraoral scanner (TRIOS Color; 3Shape). Two 3D digital models were trimmed and superimposed to evaluate the dimensional changes using Geomagic Control software. Chairside times for the entire workflow were recorded. Kruskal-Wallis was performed to compare crown adjustments between two groups, while One-way ANOVA was used to compare chairside time durations between the test and control groups. RESULTS: All crowns were delivered without refabrication. The average maximum occlusion adjustment of crowns was -353.2 ± 207.1 µm in the test group and -212.7 ± 150.5 µm in the control group (p = 0.02). The average area of occlusal adjustment, measured as an area of deviation larger than 100 µm, was 14.8 ± 15.3 and 8.4 ± 8.1 mm2 in the test and control groups, respectively (p = 0.056). There were no significant differences in the mesial and distal contact adjustment amounts, or the maximum deviations of the proximal area, between the two groups. The mean chair-side time was 50.25 ± 13.48 and 51.20 ± 5.34 min in the test and control groups, respectively (p = 0.763). CONCLUSIONS: The immediate impression method in the digital workflow for single-unit implants required more occlusal adjustments of crowns but showed similar chairside times compared to the staged impression method.