High-Performance, Thermal Cycling Stable, Coking-Tolerant Solid Oxide Fuel Cells with Nanostructured Electrodes.

Solid oxide fuel cells (SOFCs) are a promising solution to a sustainable energy future. However, cell performance and stability remain a challenge. Durable, nanostructured electrodes fabricated via a simple, cost-effective method are an effective way to address these problems. In this work, both the nanostructured PrBa0.5Sr0.5Co1.5Fe0.5O5+δ (PBSCF) cathode and Ni-Ce0.8Sm0.2O1.9 (SDC) anode are fabricated on a porous yttria-stabilized zirconia (YSZ) backbone via solution infiltration. Symmetrical cells with a configuration of PBSCF|YSZ|PBSCF show a low interfacial polarization resistance of 0.03 Ω cm2 with minimal degradation at 700 °C for 600 h. Ni-SDC|YSZ|PBSCF single cells exhibit a peak power density of 0.62 W cm-2 at 650 °C operated on H2 with good thermal cycling stability for 110 h. Single cells also show excellent coking tolerance with stable operation on CH4 for over 120 h. This work offers a promising pathway toward the development of high-performance and durable SOFCs to be powered by natural gas.

A Redox-Robust Ceramic Anode-Supported Low-Temperature Solid Oxide Fuel Cell.

A critical factor hampering the deployment of fuel-flexible, low-temperature solid oxide fuel cells (LT-SOFCs) is the long-term stability of the electrode in different gas environments. Specifically, for state-of-the-art Ni-cermet anodes, reduction/oxidation (redox) cycles during fuel-rich and fuel-starved conditions cause a huge volume change, eventually leading to cell failure. Here, we report a robust redox-stable SrFe0.2Co0.4Mo0.4O3 (SFCM)/Ce0.9Gd0.1O2 ceramic anode-supported LT-SOFC with high performance and remarkable redox stability. The anode-supported configuration tackles the high ohmic loss associated with conventional ceramic anodes, achieving a high open circuit voltage of ∼0.9 V and a peak power density of 500 mW/cm2 at 600 °C in hydrogen. In addition, ceramic anode-supported SOFCs are stable over tens of redox cycles under harsh operating conditions. Our study reveals that oxygen nonstoichiometry of SFCM compensates for the dimensional changes that occur during redox cycles. Our results demonstrate the potential of all ceramic cells for the next generation of LT-SOFCs.

Highly Performing Chromate-Based Ceramic Anodes (Y0.7Ca0.3Cr1- xCu xO3-δ) for Low-Temperature Solid Oxide Fuel Cells.

Exploitation of alternative anode materials for low-temperature solid oxide fuel cells (LT-SOFCs, 350-650 °C) is technologically important but remains a major challenge. Here we report a potential ceramic anode Y0.7Ca0.3Cr1- xCu xO3-δ ( x = 0, 0.05, 0.12, and 0.20) (YCC) exhibiting relatively high conductivity at low temperatures (≤650 °C) in both fuel and oxidant gas conditions. Additionally, the newly developed composition (YCC12) is structurally stable in reducing and oxidizing gas conditions, indicating its suitability for SOFC anodes. The I- V characteristics and performance of the ceramic anode infiltrated with Ni-(Ce0.9Gd0.1O2-δ)(GDC) were determined using GDC/(La0.6Sr0.4CoO3-δ)(LSC)-based cathode supported SOFCs. High peak power densities of ∼1.2 W/cm2 (2.2A/cm2), 1 W/cm2 (2.0A/cm2), and 0.6 W/cm2 (1.3 A/cm2) were obtained at 600, 550, and 500 °C, respectively, in H2/3% H2O as fuel and air as oxidant. SOFCs showed excellent stability with a low degradation rate of 0.015 V kh-1 under 0.2 A/cm2. YCC-based ceramic anodes are therefore critical for the advancement of LT-SOFC technology.

Nanointegrated, High-Performing Cobalt-Free Bismuth-Based Composite Cathode for Low-Temperature Solid Oxide Fuel Cells.

Cost-effective cathodes that actively catalyze the oxygen reduction reaction (ORR) are one of the major challenges for the technological advancement of low-temperature solid oxide fuel cells (LT-SOFCs). In particular, cobalt has been an essential element in electrocatalysts for efficiently catalyzing the ORR; nevertheless, the cost, safety, and stability issues of cobalt in cathode materials remain a severe drawback for SOFC development. Here, we demonstrated that by appropriate nanoengineering, we can overcome the inherent electrocatalytic advantages of cobalt-based cathodes to achieve comparable performance with a cobalt-free electrocatalyst on a bismuth-based fast oxygen ion-conducting scaffold that simultaneously enhances the performance and stability of LT-SOFCs. Consequently, the peak power density of the SOFCs reaches 1.2 W/cm2 at 600 °C, highest performance of a cobalt-free-based cathode that has been ever reported. In addition, by the surface-protecting effect of covered nanoelectrocatalysts, the evaporation of highly volatile bismuth is greatly suppressed, resulting in an 80% improvement in performance durability, the best among all reported bismuth-based fuel cells.

Chromium Poisoning Effects on Surface Exchange Kinetics of La0.6Sr0.4Co0.2Fe0.8O3-δ.

The presence of Cr has already been reported in literature to cause severe degradation to La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF). However, fundamental understanding of Cr effects on the surface exchange kinetics is still lacking. For the first time, in situ gas phase isotopic oxygen exchange was utilized to quantitatively determine Cr effect on oxygen exchange kinetics of LSCF powder as a function of temperature and water vapor. Our investigations revealed that the formation of secondary phases such as SrCrO4, Cr2O3, Cr-Co-Fe-O, and La-Co-Fe-O can affect both the oxygen dissociation step and overall surface exchange. Specifically, Cr-containing secondary phases on the surface not only decrease the active sites for surface reactions but also alter the nearby stoichiometry of the LSCF matrix, thereby limiting surface oxygen transport. In addition, water molecules actively participate in the surface reactions and can further block the active sites.