Fused Deposition Modelling (FDM) of Thermoplastic-Based Filaments: Process and Rheological Properties-An Overview.

The fused deposition modeling (FDM) process, an extrusion-based 3D printing technology, enables the manufacture of complex geometrical elements. This technology employs diverse materials, including thermoplastic polymers and composites as well as recycled resins to encourage sustainable growth. FDM is used in a variety of industrial fields, including automotive, biomedical, and textiles, as a rapid prototyping method to reduce costs and shorten production time, or to develop items with detailed designs and high precision. The main phases of this technology include the feeding of solid filament into a molten chamber, capillary flow of a non-Newtonian fluid through a nozzle, layer deposition on the support base, and layer-to-layer adhesion. The viscoelastic properties of processed materials are essential in each of the FDM steps: (i) predicting the printability of the melted material during FDM extrusion and ensuring a continuous flow across the nozzle; (ii) controlling the deposition process of the molten filament on the print bed and avoiding fast material leakage and loss of precision in the molded part; and (iii) ensuring layer adhesion in the subsequent consolidation phase. Regarding this framework, this work aimed to collect knowledge on FDM extrusion and on different types of rheological properties in order to forecast the performance of thermoplastics.

Puncture Resistance and UV aging of Nanoparticle-Loaded Waterborne Polyurethane-Coated Polyester Textiles.

The goal of this research was to investigate the effect of different types of nanoparticles on the UV weathering resistance of polyurethane (PU) treatment in polyester-based fabrics. In this regard, zinc oxide nanoparticles (ZnO), hydrophilic silica nanoparticles (SiO2 (200)), hydrophobic silica nanoparticles (SiO2 (R812)), and carbon nanotubes (CNT) were mixed into a waterborne polyurethane dispersion and impregnated into textile samples. The puncturing resistance of the developed specimens was examined before and after UV-accelerated aging. The changes in chemical structure and surface appearance in nanoparticle-containing systems and after UV treatments were documented using microscopic pictures and infrared spectroscopy (in attenuated total reflectance mode). Polyurethane impregnation significantly enhanced the puncturing strength of the neat fabric and reduced the textile's ability to be deformed. However, after UV aging, mechanical performance was reduced both in the neat and PU-impregnated specimens. After UV treatment, the average puncture strength of all nanoparticle-containing systems was always greater than that of aged fabrics impregnated with PU alone. In all cases, infrared spectroscopy revealed some slight differences in the absorbance intensity of characteristic peaks for polyurethane polymer in specimens before and after UV rays, which could be related to probable degradation effects.

Special Issue "Mechanical Performance of Sustainable Bio-Based Compounds".

The global production of plastic is increasing, and plastic represents one of the most popular materials, widespread in countless applications in commercial and industrial fields and everyday life [...].

Recovery of Waste Material from Biobags: 3D Printing Process and Thermo-Mechanical Characteristics in Comparison to Virgin and Composite Matrices.

The purpose of this study is to limit the environmental impact of packaging applications by promoting the recycling of waste products and the use of sustainable materials in additive manufacturing technology. To this end, a commercial polylactide acid (PLA)-based filament derived from waste production of bio-bags is herein considered. For reference, a filament using virgin PLA and one using a wood-based biocomposite were characterized as well. Preliminary testing involved infrared spectroscopy, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The effect of printing parameters (namely bed temperature, layer thickness, top surface layers, retraction speed, and distance) on the final aesthetics of 3D printed parts was verified. The results allow us to attest that the thermal properties of recycled polymer are comparable to those of virgin PLA and biocomposite. In the case of recycled polymer, after the extrusion temperature, bed temperature, and printing speed are estabilished the lowest allowable layer thickness and an appropriate choice of retraction movements are required in order to realize 3D-printed objects without morphological defects visible to the naked eyes. In the case of wood biocomposite, the printing process was complicated by frequent obstructions, and in none of the operating conditions was it possible to obtain an aesthetically satisfying piece of the chosen geometry (Lego-type bricks) Finally, mechanical testing on the 3D printed parts of each system showed that the recycled PLA behaves similarly to virgin and wood/PLA filaments.

Towards the Sustainability of the Plastic Industry through Biopolymers: Properties and Potential Applications to the Textiles World.

This study aims to provide an overview of the latest research studies on the use of biopolymers in various textile processes, from spinning processes to dyeing and finishing treatment, proposed as a possible solution to reduce the environmental impact of the textile industry. Recently, awareness of various polluting aspects of textile production, based on petroleum derivatives, has grown significantly. Environmental issues resulting from greenhouse gas emissions, and waste accumulation in nature and landfills, have pushed research activities toward more sustainable, low-impact alternatives. Polymers derived from renewable resources and/or with biodegradable characteristics were investigated as follows: (i) as constituent materials in yarn production, in view of their superior ability to be decomposed compared with common synthetic petroleum-derived plastics, positive antibacterial activities, good breathability, and mechanical properties; (ii) in textile finishing to act as biological catalysts; (iii) to impart specific functional properties to treated textiles; (iv) in 3D printing technologies on fabric surfaces to replace traditionally more pollutive dye-based and inkjet printing; and (v) in the implants for the treatment of dye-contaminated water. Finally, current projects led by well-known companies on the development of new materials for the textile market are presented.

Polyurethane Impregnation for Improving the Mechanical and the Water Resistance of Polypropylene-Based Textiles.

Commercial waterborne polyurethane (PU) dispersions, different in chemistry and selected on the basis of eco-friendly components, have been applied to a common polypropylene (PP)-based woven fabric. Impregnation has been chosen as a textile treatment for improving the features of basic technical textiles in light of potential applicability in luggage and bag production. The effect of drying method, performed under conditions achieved by varying the process temperature and pressure, on the features of the treated textiles, has been verified. The prepared specimens were characterized in terms of mechanical behavior (tensile, tear and abrasion resistance) and water resistance (surface wettability and hydrostatic pressure throughout the treated textiles). The experimental results suggest an incremental improvement of the tensile features for all the investigated specimens. For tear strength, no augmentation compared to that of the neat textile, could be verified as a consequence of polyurethane treatment. Remarkable improvements of abrasion resistance were displayed for all the impregnated PP textiles. Benefits in water resistance could be attributed to the presence of hydrophobic PU in the textile weaving of the PP samples. The ultimate improvement in water resistance was dependent on drying conditions.

Influence of the Processing Conditions on the Mechanical Performance of Sustainable Bio-Based PLA Compounds.

Cellulose/PLA-based blends (up to 77 vol./vol.% of the added fibers) for applications in extrusion-based technology were realized in an internal mixer by setting different operating conditions. In particular, both the mixing time and temperature were increased in order to simulate a recycling operation (10 or 25 min, 170 or 190 °C) and gain information on the potential reuse of the developed systems. The torque measurements during the compound's preparation, and the compound's mechanical tensile features, both in the static and dynamic mode, were evaluated for each investigated composition. The final results confirmed a reduction of the torque trend over time for the PLA matrix, which was attributed to a possible degradation mechanism, and confirmed by infrared spectroscopy. The mechanical behaviour of the pristine polymer changed from elastoplastic to brittle, with a significant loss in ductility going from the lower mixing temperatures up to the higher ones for the longest time. Through the addition of cellulose fibers into the composite systems, a higher stabilization of the torque in the time and an improvement in the mechanical performance were always verified compared to the neat PLA, with a maximum increase in the Young modulus (+100%) and the tensile strength (+57%), and a partial recovery of the ductility.

Eco-Sustainability of the Textile Production: Waste Recovery and Current Recycling in the Composites World.

This work aimed to review the recent scientific research, focused on the application of recycled fibers, taken from textile waste, in the field of composite materials to fulfill the eco-sustainability requirements of textile manufacturing, and promote actions for a circular economy. The yarns and fabric production represent one of the most polluting processes of the industrial world. The harmful environmental impact of the textile process has been described by reporting the different treatments involving the raw material and the filament fabrication, and concerning the uses of insecticides, fertilizers, and many other chemicals for improving the quality of the final products. In addition, solid textile waste constituted a further additional issue for the environmental sustainability of fabric production. Various strategies have been discussed and in part already adopted by many companies to recover waste fibers and prevent them from ending up in landfills. The alternatives of fiber recycling for composite realization have been presented by reporting several recent studies involving the uses of recycled fibers from the textile waste embedded in different matrices: thermoplastic polymer, thermosetting resins, natural constituents, and concrete in light of specific applications.

The Puncture and Water Resistance of Polyurethane- Impregnated Fabrics after UV Weathering.

Polyurethane is a polymer adaptable to different scientific and industrial requirements; nevertheless it is also extremely susceptible to UV radiation, which compromises the physical and mechanical functionality. In this framework, our study investigated the effect of waterborne polyurethane dispersion (WPUD) applied to a polyester (PET)-based fabric, through the impregnation method, on the puncturing and water resistance of the pristine material, before and after UV weathering. Results confirmed an increment of both features in the prepared fabrics, attributed to the PUR textile treatment; but a partially loss of the gained properties in the samples due to the UV weathering. In order to improve the efficiency of the impregnating dispersions, in protecting the durability of the treated materials, the addition of different UV light stabilizers, or/and of crosslinking agent into WPUD was also tested. From the experimental data, it can be concluded that formulations based on WPUD, containing both the crosslinker and UV organic absorber, have displayed an increment of their perforation and water resistance for the treated samples with respect to the starting textile, and contemporary have preserved the features against the UV light. Finally, microscopic and spectroscopic analyses have been performed as further characterization techniques of the samples surface.

Melt-spun bioactive sutures containing nanohybrids for local delivery of anti-inflammatory drugs.

In this work, a novel concept is introduced in drug-eluting fibres to ensure a good control of drug delivery features and wide applicability to different bioactive compounds. Composite bioactive sutures based on fibre grade poly(ε-caprolactone) (PCL) and loaded with the anti-inflammatory drug Diclofenac (Dic) or a Dic nanohybrid where the drug is intercalated in a synthetic hydrotalcite (Mg/Al hydroxycarbonate) (HT-Dic) were developed. Fibres were prepared by melt-spinning at different PCL/HT-Dic/Dic ratios and analysed in terms of morphology, mechanical properties and drug release features. Results emphasized that tensile properties of fibres are clearly affected by Dic or HT-Dic addition, while the presence of knots has limited influence on the mechanical behaviour of the sutures. Release of Dic strongly depends on how Dic is loaded in the fibre (as free or nanohybrid) whereas the combination of free Dic and HT-Dic can allow a further tuning of release profile. In vivo experiments show a reduction of inflammatory responses associated with Dic-loaded fibers. Thus, a proof of principle is provided for a novel class of bioactive sutures integrating advanced controlled-release technologies.

Assembly of plate-like nanoparticles in immiscible polymer blends--effect of the presence of a preferred liquid-liquid interface.

The assembly of lamellar (clay) nanoparticles in a blend of polystyrene (PS) and poly(methyl methacrylate) (PMMA) with drop-matrix morphology is studied combining viscoelastic measurements and morphological analyses. A reference system based on pure PS is used to highlight the effect on the assembly process of the presence of liquid interfaces where the particles are inclined to gather. The filler content is varied in a wide range to cover all the possible structures, from isolated flocs up to space-spanning networks. The goal is to elucidate whether the particles govern the blend morphology or the structural evolutions of the fluids dictate the space arrangement of the filler. The PMMA drops anchor the lamellae frustrating their peculiar mobility in the polymer melt. On the other hand, the clay radically affects the blend morphology, inducing irregularly-shaped drops and drop clustering phenomena even in case of partial coverage of the drop surface. Above the critical filler content for the saturation of the polymer-polymer interface, a space-spanning particle network eventually builds up. Despite the embedding of the PMMA drops, such a superstructure exhibits the same features of those forming in homogeneous mediums, enabling the use of approaches conceived for systems with single-phase matrix. Compared to the latter, the percolation and fractal models reveal subtle and yet meaningful differences in terms of stress-bearing mechanisms and structure of the building blocks which constitute the network.

Viscoelasticity and structure of polystyrene/fumed silica nanocomposites: filler network and hydrodynamic contributions.

We investigate the relationships between structure and linear viscoelasticity of a model polymer nanocomposite system based on a mixture of fumed silica nanoparticles and polystyrene. Alterations in the viscoelastic behavior are attributed to the structuring of primary silica aggregates. Above a critical filler volume fraction, a space-filling network builds up as the result of cluster aggregation, and the complex frequency-dependence of the moduli is simplified by splitting the viscoelasticity of the composites into the independent responses of the suspending polymer melt and the filler network. Specifically, we present a refinement of a two-component model recently proposed for attractive colloidal suspensions, in which hydrodynamic effects related to the presence of the filler are properly taken into account using the concept of shear stress equivalent deformation. Our approach, validated through the building of a master curve of the elastic modulus for samples of different composition, allows the estimation of the elasticity of samples in which the filler network is too tenuous to be appreciated through a simple frequency scan. In addition, the structure of the filler network is studied using both the percolation and fractal approaches, and the reliability of the critical parameters is discussed. We expect that our analysis may be useful for understanding the behavior of a wide variety of complex fluids where the elasticity of the components may be superimposed.

[Multicentre survey of post-surgical infections in Campania (Italy)]. / Multicentre survey of post-surgical infections in Campania (Italy).

The aim of the study was to evaluate the incidence of post-surgical infections and to assess the way of managing antibiotic surgical prophylaxis. The survey was carried out by means of a questionnaire in order to obtain diverse information such as demographics, length of pre- and post-operative hospitalization, type of surgery, intervention duration, possible antibiotic prophylaxis and onset of post-surgical infections also monitored by post-discharge ambulatory controls. Four General Surgery and five Obstetrics and Gynaecology Departments in Campania (southern Italy) participated in the study, which was carried out in the period December 2001-January 2002. Overall, 410 questionnaires were collected referring to as many patients; antibiotic prophylaxis was performed in 385 (93.9%) patients. Antibiotic prophylaxis was generally managed not according to the general principles suggested by the international guidelines either for timing or for its duration or for the route of administration. Substantial differences were also noted in patient selection and antibiotic choice. Surgical site infections were recorded in 0.6% of patients undergoing clean surgery, in 5.3% of patients undergoing clean-contaminated surgery and in 3.2% of those undergoing contaminated surgery. Distant infections occurred in 1.8% and 6.5% in clean-contaminated and contaminated surgery, respectively. The results of the present study suggest the need of a continuous and accurate monitoring of post-surgical infections and the need to adopt appropriate guidelines to improve the management of surgical prophylaxis.