Insights into recent innovations in barrier resistance of edible films for food packaging applications.

The utilization of biopolymer-based food packaging holds significant promise in aligning with sustainability goals and enhancing food safety by offering a renewable, biodegradable, and safer alternative to traditional synthetic polymers. However, these biopolymer-derived films often exhibit poor barrier and mechanical properties, potentially limiting their commercial viability. Desirable barrier properties, such as moisture and oxygen resistance, are critical for preserving and maintaining the quality of packaged food products. This review comprehensively explores different traditional and advance methodologies employed to access the barrier properties of edible films. Additionally, this review thoroughly examines various approaches aimed at enhancing the barrier properties of edible films, such as the fabrication of multilayer films, the selection of biopolymers for composite films, as well as the integration of plasticizers, crosslinkers, hydrophobic agents, and nanocomposites. Moreover, the influence of process conditions, such as preparation techniques, homogenization, drying conditions, and rheological behavior, on the barrier properties of edible films has been discussed. The review provides valuable insights and knowledge for researchers and industry professionals to advance the use of biopolymer-based packaging materials and contribute to a more sustainable and food-safe future.

Soy protein isolate film activated by black seed oil nanoemulsion as a novel packaging for shelf-life extension of bulk bread.

This paper investigates the addition of lecithin-emulsified black seed oil (BSO) nanoemulsions (LNEO) and whey protein isolate-stabilized Pickering emulsions (WPEO) to soy protein isolate (SPI)-based films and their effect on improving the shelf life of bread slices. The half-life of antioxidant activity, water vapor permeability, biodegradability, density, color difference, and film thickness significantly increased (p < .05) when BSO was added. However, the incorporation of BSO significantly reduced the solubility, tensile strength, strain to break (except for WPEO), and transparency (p < .05) of the samples. The interaction between SPI film and BSO-loaded nanocarriers, as well as the morphological properties of films, was evaluated using FT-IR and FE-SEM. SPI-based films containing LNEO-5% and WPEO-5% were selected based on their mechanical and barrier properties. The effect of films on the shelf life of bread slices was investigated for 17 days of storage. LNEO samples obtained the most acceptable results in the bread in terms of sensory evaluation and color properties. According to the results, bread slices packed in SPI film containing LNEO-5% showed no signs of mold growth until the 17th day of storage, whereas the sample packed in a low-density polyethylene bag began to corrupt on the 6th day. This study highlights the potential of BSO-loaded SPI films as a novel active packaging for the bakery industry.

Investigating the effect of supplementing different levels of Isochrysis galbana on in vitro rumen fermentation parameters.

This study aimed to investigate the effect of supplementing Isochrysis galbana (I. galbana) at levels of 0 (control), 1, 2, 3, 4, and 5 (g/100 g DM) of the diet on the gas production kinetics, methane production, rumen fermentation parameters, and relative microbial population in vitro. Supplementation of I. galbana at high level (5 g/100 g DM) caused a significant decrease in total gas production (p < 0.05). High supplementation rates (4 and 5 g/100 g DM) decreased CH4 production relative to the control by 18.4% and 23.2%, respectively. Although rumen ammonia nitrogen (N-NH3) and total volatile fatty acids (VFA) concentrations were affected by dietary treatments, but the VFA profile did not changed. The relative proportion of protozoa and methanogenic archaea as well as Anaerovibrio lipolytica, Prevotella spp., Ruminococcus flavefaciens, and Fibrobacter succinogenes were decreased significantly as a result of microalgae supplementation. However, the relative abundance of Ruminococcus albus, Butyrivibrio fibrisolvens and Selenomonas ruminantium were significantly increased (p < 0.05), related to the control group. As well, the pH was not affected by dietary treatments. It was concluded that I. galbana reduced in vitro CH4 production and methanogenic archaea that its worth to be investigated further in in vivo studies.

Cellulose/Salep-based intelligent aerogel with red grape anthocyanins: Preparation, characterization and application in beef packaging.

The purpose of this study was to prepare a porous intelligent aerogel for food packaging applications, in particular for monitoring minced beef freshness, using cellulose extracted from grape stalk, Salep as a copolymer, and red grape anthocyanins as a pH-sensitive pigment. Aerogels based on cellulose 1% (w/v) and Salep 1% (w/v) at ratios of 1:3, 3:1, and 1:1 were prepared by lyophilization. Aerogel with high porosity, low density, and higher mean pore size was chosen for preparing intelligent colorimetric aerogel (ICA) with the addition of 0.44 mg/100 mL of anthocyanins. Based on the color parameters, the stability of ICA was satisfactory when exposed to both light and dark conditions, as well as when stored at either 4 or 25 °C. Additionally, X-ray diffraction and thermogravimetric analyses indicated that an amorphous aerogel was formed, with a thermal decomposition temperature of 320 °C. The color of the ICA changed from purple on the first and 3rd days of packaging to blue-gray on the 6th day. As the spoilage process continued, the color of the indicator became dark brown. Taken together, ICA showed a quick response to minced beef spoilage with the ability to differentiate between fresh and spoiled meat during storage at 4 °C.

Ixiolirion tataricum mucilage/chitosan based antioxidant films activated by free and nanoliposomal fennel essential oil.

Ixiolirion tataricum mucilage (ITM) was characterized and applied in fabrication of ITM/chitosan (CH) blend films activated by Foeniculum vulgare essential oil (FEO) in free and nanoliposomal forms. Uniform smooth surface structure, viscoelastic solid-like behavior and Newtonian nature of ITM were confirmed by morphological and rheological analyses. The prepared FEO nanoliposomes (FEO-NLPs) showed desirable properties in terms of particle size (57.2 nm), polydispersity index (0.243), zeta-potential (-17.6 mV), and encapsulation efficiency (85.2 %). The enhancing effects of FEO-NLPs and the adverse effects of free FEO on the crystalline, morphological and structural properties of films were confirmed by XRD, FE-SEM and ATR-FTIR tests. FEO-NLPs loaded films had better mechanical, thermal, water and gas barrier and antioxidant properties than neat film. Analysis also indicated the high controlled release of FEO from the films containing the nanoliposomal form of FEO. The films containing free FEO showed higher antibacterial activity against E. coli and S. aureus in comparison with FEO-NLPs loaded ones. The results showed the potential of FEO-NLPs loaded ITM/CH films for antioxidant food packaging applications.

Opopanax gum and essential oil-based antimicrobial film reinforced with bismuth oxide nanoparticles: Production, characterization, and application in the storage of quail fillets.

The aim of this study was to the production of an active film based on Prangos ferulacea root gum, using its leaf's essential oil (PFEO) (0-3 %) and bismuth oxide nanoparticles (Bi2O3NPs) (0-3 %). Then, the developed film was used for packaging of quail fillet. Response surface methodology was used to evaluate the effect of PFEO and Bi2O3NPs on films' properties. Optimum formulation, including 1.5 % PFEO and 1 % Bi2O3NPs, was achieved based on numerical optimization. The optimum film was produced and compared with the control film (based on Prangos ferulacea root gum, without PFEO and Bi2O3NPs). According to the results, adding PFEO and Bi2O3NPs to the film formulation increased the thickness and antioxidant activity of the film and decreased moisture content, solubility, water vapor permeability, and whiteness index (p < 0.05). The optimum film indicated high antimicrobial effects on Escherichia coli and Staphylococcus aureus. The pH, TVBN, TBA values, coliform, and total bacterial counts of quail fillet packed with the optimum film were lower and sensorial scores were higher than the control samples during the storage(p < 0.05).

Plant protein-based nanocomposite films: A review on the used nanomaterials, characteristics, and food packaging applications.

Consumer demands to utilize environmentally friendly packaging have led researchers to develop packaging materials from naturally derived resources. In recent years, plant protein-based films as a replacement for synthetic plastics have attracted the attention of the global food packaging industry due to their biodegradability and unique properties. Biopolymer-based films need a filler to show improved packaging properties. One of the latest strategies introduced to food packaging technology is the production of nanocomposite films which are multiphase materials containing a filler with at least one dimension less than 100 nm. This review provides the recent findings on plant-based protein films as biodegradable materials that can be combined with nanoparticles that are applicable to food packaging. Moreover, it investigates the characterization of nanocomposite plant-based protein films/edible coatings. It also briefly describes the application of plant-based protein nanocomposite films/coating on fruits/vegetables, meat and seafood products, and some other foods. The results indicate that the functional performance, barrier, mechanical, optical, thermal and antimicrobial properties of plant protein-based materials can be extended by incorporating nanomaterials. Recent reports provide a better understanding of how incorporating nanomaterials into plant protein-based biopolymers leads to an increase in the shelf life of food products during storage time.

Characterization of electrospun nanofibers and solvent-casted films based on Centaurea arvensis anthocyanin-loaded PVA/κ-carrageenan and comparing their performance as colorimetric pH indicator.

In this research, PVA/Ò -carrageenan-based colorimetric indicators incorporated with Centaurea arvensis anthocyanin (CAE) were fabricated by two electrospinning and solvent casting methods and their performance as pH indicators were assessed. Chemical immobilization of CAE on PVA and PVA/Ò -carrageenan matrixes was approved by FT-IR analysis. According to SEM images, Ò -carrageenanaddition improved the homogeneity of films and decreased the diameter of nanofibers. The crystalline structure and thermal properties of polymeric matrixes were affected by anthocyanin incorporation. CAE had an adverse effect on mechanical properties of films and nanofibers. The preparation method and type of solid matrix affected the responsiveness and the tonality of responded color. Electrospun nanofibers showed high responsiveness (10 s) than colorimetric films (15-40 min) to pH changes. The indicators displayed color variations from heather violet to green over the 2-12 pH range. The designed indicators have potential to be applied as visual pH label in food intelligent packaging.

Cationic inulin as a new surface decoration hydrocolloid for improving the stability of liposomal nanocarriers.

The aim of the present study was to investigate the cationization of inulin with Williamson's etherification method, and compare cationic inulin with unmodified inulin coatings for stabilizing nanoliposomes (NLPs). The synthetized cationic inulin was characterized by Fourier transforms infrared (FT-IR) spectroscopy, carbon hydrogen nitrogen (CHN) elemental analysis, and energy-dispersive X-ray spectroscopy. Three concentrations of inulin and cationic inulin (1, 2, and 4 mg/mL) were used for the coating of NLPs. The concentration of 4 mg/mL was found to be optimal for inulin and cationic inulin as surface coating, on the basis of particle size, zeta potential, and microstructural morphology. The lowest values of particle size (93.41 nm), polydispersity index (0.25), and negative zeta potential (-24.41 mV) were related to the coated NLPs with cationic inulin at a concentration of 4 mg/mL. The transmission electron microscopy image of the coated NLPs with cationic inulin exhibited a spherical and core-shell structure. The coated NLPs with cationic inulin showed the highest thermal stability, physical stability, and oxidative stability. In conclusion, cationic inulin coating conferred a stronger protection than the unmodified inulin coating of NLPs. The technique developed here can be applied for surface decoration of NLPs to improve their stability.

Application of cellulose plate modified with encapsulated Cinnamomum zelanicum essential oil in active packaging of walnut kernel.

In this study, Cinnamomum zelanicum essential oil was encapsulated with ß-cyclodextrin and sodium caseinate (EO/BCD/Ca) and nanoemulsion was optained. In order to encapsulation of essential oil, different formulations of nanoemulsions containing essential oil were produced by ultrasound method and the effect of different polymers on the particle size and turbidity of the nanoemulsion was investigated. Scanning electron microscopy (SEM) and Fourier-transform infrared spectroscopy (FTIR) techniques were used to study the structure and morphology of the produced nanoemulsions. Cinnamomum zelanicum essential oil encapsulated with ß-cyclodextrin and sodium caseinate was used to modify porous cellulose plates (Cel/EO/BCD/Ca). Cellulose/encapsulated essential oil plates were used to package the walnut kernel to control oxidative changes during storage. The effect of packaging type (under vacuum and ordinal), plate type and storage time on quality control of walnut kernel and oil extracted from walnut kernel was investigated. The results showed that the particle size of essential oil, essential oil/ß-cyclodextrin and essential oil/ß-cyclodextrin/sodium caseinate were in the range of 84-85, 713-713 and 237-234 (nm), respectively. The encapsulation efficiency of both formulations was above 70%. Zeta potential was negative for essential oil/ß-cyclodextrin/sodium caseinate samples and free essential oil samples. The effect of different polymers on the turbidity of emulsions was significant. The results of sensory evaluation of walnut kernel showed that the use of encapsulated essential oil compared to free essential oil caused the protection of color, taste and other quality characteristics during storage. Also, the essential oil encapsulated with ß-cyclodextrin/sodium caseinate had a greater effect on quality control of walnut kernel and its oil than the essential oil encapsulated with ß-cyclodextrin. Also, the quality characteristics of walnut kernels and walnut kernel oil packed in vacuum conditions were better than walnut kernels and walnut kernel oil packed in non-vacuum conditions during storage.

Ixiolirion tataricum anthocyanins-loaded biocellulose label: Characterization and application for food freshness monitoring.

A new intelligent pH-sensitive colorimetric label was fabricated by immobilizing Ixiolirion tataricum anthocyanins (ITA) into biocellulose (bacterial nanocellulose; BNC) film and was then studied to determine how it can be used as a label for monitoring freshness/spoilage of shrimp during storage at 4 °C. The formation of new interactions between ITA and BNC film and disruption of crystalline structure of BNC after anthocyanins immobilization were approved by FT-IR and XRD analyses, respectively. According to FE-SEM observations, the porosity of the BNC network decreased after ITA incorporation. The fabricated BNC-ITA label showed a distinct color change from violet to green over the pH range of 4-12. The pH, total volatile basic nitrogen (TVB-N), total psychrophiles count (TPC), and the quantity of biogenic amines (histamine, cadaverine, putrescine, and tyramine) in the shrimp samples and their correlation with color changes on the label were measured over a 4-day storage period. Consistent with changes in levels of TVB-N, TPC, pH, and biogenic amines, a visually distinguishable color change occurred on the BNC-ITA label as blue (fresh), dark green (medium fresh), and kelly green (spoiled). This research showed that ITA as a novel pH-sensitive dye is a promising candidate for developing pH labels for seafood intelligent packaging.

Coating of betanin and carvone Co-loaded nanoliposomes with synthesized cationic inulin: A strategy for enhancing the stability and bioavailability.

Betanin (BET) and carvone (CAR) as antioxidant and antibacterial compounds were co-loaded in the coated nanoliposomes (NLPs) with cationic inulin to improve their stability and bioavailability. A cationic inulin was successfully synthesized and used for surface coating of the NLPs. The zeta potential, particle size, and PDI values of the coated NLPs were 21.70 ± 7.00 mV, 143.5 ± 15.2 nm, and 0.35 ± 0.03 respectively. The encapsulation efficiency values of the coated NLPs for BE and CAR were 86.1 ± 3.9 and 77.2 ± 5.2 %, respectively. Electron microscopy results showed that the coated NLPs had spherical and core-shell structures. The slowest sustained release profile in the simulated gastrointestinal condition was obtained for the coated NLPs. The physical and oxidative stability of NLPs, as well as the physical stability of loaded compounds were improved by surface coating. In conclusion, the developed nanocarrier is a suitable platform to use all benefits of BET and CAR in the food industry.

Microencapsulation of Lactobacillus acidophilus LA-5 and Bifidobacterium animalis BB-12 in pectin and sodium alginate: A comparative study on viability, stability, and structure.

The present study aimed at examining whether the microencapsulation of Lactobacillus acidophilus LA-5 and Bifidobacterium animalis BB-12 inside hydrogels could prolong their survival in freeze-drying conditions, stored at 4℃ and in the gastrointestinal medium. Microencapsulation was performed by emulsion with a syringe, while sodium alginate and high methoxyl pectin were used as a carrier material. A relatively high efficiency of encapsulation was obtained (>92%). Z-Average and pdI in samples were not significant (p < .05). In different treatments, changes in the number of bacteria after freeze-drying, 30 days of storage, and gastrointestinal conditions, compared to each other, were significant (p < .05). However, the survival rate after a reduction during storage was higher than 106 cfu/g, indicating the suitability of the microencapsulation process. The surface of microcapsules observed by a scanning electron microscope (SEM) confirmed the success of encapsulation. Finally, a lower decrease in the count of microencapsulated was observed in comparison to the free cells.

Chitosan-based nanocomposite films incorporated with NiO nanoparticles: Physicochemical, photocatalytic and antimicrobial properties.

The aim of this research was to fabricate active nanocomposite films by incorporation of nickel oxide nanoparticles (NiONPs) (3, 6 and 9% w/w) into the chitosan-based films. The NiONPs were synthesized by solution combustion method and the films were prepared by solvent casting method. The formation of new interactions and increasing of films' crystallinity were confirmed by FT-IR and XRD analyses. Uniform dispersion of NiONPs at lower concentrations and their aggregation at level of 9% was confirmed by FE-SEM observations. Water barrier properties, tensile strength, thermal properties and surface hydrophobicity of films enhanced by addition of 6% NiONPs. Photocatalytic activity of nanocomposites was confirmed by absorption of 72% of methyl orange during 270 min under UV irradiation. The nanocomposite films exhibited good antibacterial activity against gram-positive (S. aureus) and gram-negative (S. typhimurium) bacteria. Therefore, the chitosan-NiONPs nanocomposite films could be used for active food packaging applications and photodecolorization purposes.

A review on techniques utilized for design of controlled release food active packaging.

Active packaging (AP) is a new class of innovative food packaging, containing bioactive compounds, is able to maintain the quality of food and extend its shelf life by releasing active agent during storage. The main challenge in designing the AP system is slowing the release rate of active compounds for its prolonged activity. Controlled-release active packaging (CRP) is an innovative technology that provides control in the release of active compounds during storage. Various approaches have been proposed to design CRP. The purpose of this review was to gather and present the strategies utilized for release controlling of active compounds from food AP systems. The chemical modification of polymers, the preparation of multilayer films and the use of cross-linking agents are some methods tried in the last decades. Other approaches use molecular complexes and irradiation treatments. Micro- or nano-encapsulation of active compounds and using nano-structured materials in the AP film matrix are the newest techniques used for the preparation of CRP systems. The action mechanism for each technique was described and an effort was made to highlight representative published papers about each release controlling approach. This review will benefit future prospects of exploring other innovative release controlling methods in food CRP.

Preparation of nanobiocomposite film based on lemon waste containing cellulose nanofiber and savory essential oil: A new biodegradable active packaging system.

Lemon waste after industrial juice extraction encompasses of valuable bio-components that stimulated the development of novel and biodegradable films. Lemon waste powder (LWP) based nanobiocomposite films were prepared by incorporating different concentrations of cellulose nanofiber (CNF) (3 and 6% w/w) and savory essential oil (SEO) (1.5 and 3% w/w) in order to modify physical, mechanical and antimicrobial properties of the films. The fabricated film samples were characterized in terms of FTIR, XRD, FE-SEM and DSC analyses as well as mechanical, water vapor permeability and antimicrobial properties. FTIR and FE-SEM results indicated a good compatibility between LWP matrix and incorporated CNF and SEO. Physical and thermal analysis showed a significant effect of incorporating SEO and CNF on enhancing glass transition temperature, tensile strength and water barrier properties of the film samples. SEM analysis revealed non-uniform dispersion of CNF at higher concentration, while SEO incorporation improved the structure of the films. In addition, the LWP based films significantly showed antimicrobial properties against five food borne pathogens and this effect improved considerably by elevating the SEO loading concentration. In conclusion, LWP based nanobiocomposite films containing 3% CNF and 3% SEO could be introduced as a good candidate for development of active food packaging.

Postbiotics produced by lactic acid bacteria: The next frontier in food safety.

There are many critical challenges in the use of primary and secondary cultures and their biological compounds in food commodities. An alternative is the application of postbiotics from the starter and protective lactic acid bacteria (LAB). The concept of postbiotics is relatively new and there is still not a recognized definition for this term. The word "postbiotics" is currently used to refer to bioactive compounds, which did not fit to the traditional definitions of probiotics, prebiotics, and paraprobiotics. Therefore, the postbiotics may be presently defined as bioactive soluble factors (products or metabolic byproducts), produced by some food-grade microorganisms during the growth and fermentation in complex microbiological culture (in this case named cell-free supernatant), food, or gut, which exert some benefits to the food or the consumer. Many LAB are considered probiotic and their postbiotic compounds present similar or additional health benefits to the consumer; however, this review aimed to address the most recent applications of the postbiotics with food safety purposes. The potential applications of postbiotics in food biopreservation, food packaging, and biofilm control were reviewed. The current uses of postbiotics in the reduction and biodegradation of some food safety-related chemical contaminants (e.g., biogenic amines) were considered. We also discussed the safety aspects, the obstacles, and future perspectives of using postbiotics in the food industry. This work will open up new insights for food applications of postbiotics prepared from LAB.

Optimization of bacterial cellulose production by Komagataeibacter xylinus PTCC 1734 in a low-cost medium using optimal combined design.

This study was aimed to optimize the production of bacterial cellulose (BC) by Komagataeibacter xylinus PTCC 1734 using mixture of date syrup and cheese whey as carbon sources as well as ascorbic acid as a supplementary agent and to characterize the properties of produced BC. The results showed the highest BC production on the 10th day. The 50:50 ratio of date syrup and cheese whey lead to the highest BC production. Three samples were selected in optimal cultivation conditions until the 10th day, with different ascorbic acid concentrations (0, 0.1 and 0.4%). SEM results showed no difference in the morphology of BC product in the optimal samples, where the average diameter of cellulose nanofibers produced was in the range of nanometer. The FTIR test results showed no difference in the chemical structure of cellulose product in different ascorbic acid concentrations. According to XRD and TGA analyses, the highest degree of BC crystallinity and thermal resistance was obtained at maximum ascorbic acid concentration (0.04%). Consequently, the 50:50 ratio of date syrup and cheese whey and 10th day of fermentation time were selected as the best conditions for BC production. Though ascorbic acid reduced production efficiency, it improved the physical properties of the BC product.

Development and characterization of carboxymethyl cellulose based probiotic nanocomposite film containing cellulose nanofiber and inulin for chicken fillet shelf life extension.

Bioactive packaging is an alternative new technology for preserving the quality and safety of food products with providing health benefits. In this way, the Lactobacillus plantarum, cellulose nanofiber (CNF) and inulin incorporated carboxymethyl cellulose (CMC) based probiotic nanocomposite film was prepared. The fabricated film samples were characterized by FTIR, FE-SEM, XRD and DSC analyses, that the obtained results indicated the good compatibility between CMC, CNF, and inulin. As a result, the CMC-based probiotic films containing CNF and inulin exhibited satisfactory water barrier and mechanical properties. Additionally, the viability of probiotic bacteria in the CMC-based films was significantly (p < 0.05) increased (36%) by addition of inulin as a prebiotic ingredient during storage time. Probiotic film sample showed antibacterial activity against nine pathogens and also extended the chicken fillet shelf life when wrapped on the meat. In conclusion, the application of CNF and inulin incorporated CMC-based probiotic nanocomposite film as a bioactive food packaging system opens up a new horizon for improving the shelf life of food products and providing the health benefits for consumers.

Photocatalytic activity and water purification performance of in situ and ex situ synthesized bacterial cellulose-CuO nanohybrids.

The aim of this research was synthesizing of bacterial cellulose (BC) nanohybrids by incorporation of CuO-NPs and evaluation of their ability in the removing of microbial, heavy metals, and dyes pollutants from water. CuO-BC nanohybrids were synthesized by two in situ (sonochemical and precipitation) methods and compared with ex situ synthesized nanohybrid. FE-SEM images revealed that the growth of CuO-NPs in the sonochemically synthesized in situ substrate is better. The ex situ nanohybrid had the highest loading capacity (27.17 µg/cm2 ) but the migration of CuO-NPs from this substrate was higher than in situ ones. According to antimicrobial tests, 80% and 90% of initial population of E. coli and S. aureus, respectively, were removed after 6 hr contact of substrates with water. The potential of the substrates in the adsorption of lead and arsenic was about 60% after 24 hr. About 75% of methylene blue and methyl orange dyes were adsorbed into substrates after 6 hr. CuO doped substrates had the photocatalytic activity and caused to decrease the oxygen content about 4%-7% during 6 hr. In general, the reusability of ex situ synthesized substrate was lower than in situ nanohybrids. Sonochemically synthesized substrate was suggested as the best nanohybrid for water purification applications in terms of morphological properties and reusability. PRACTITIONER POINTS: CuO-BC nanohybrids were prepared by in-situ and ex-situ methods. Well distribution of NPs and slower release was achieved by in-situ methods. Antimicrobial and photocatalytic activity of ex-situ nanohybrid was higher than in-situ ones. Dyes and heavy metals were removed successfully with nanohybrid substrates. Sonochemical in-situ nanohybrid exhibited the best water purification performance.