Conditions near a crack tip: Advanced experiments for dislocation analysis and local strain measurement.

The local stress state and microstructure near the crack-tip singularity control the fracture process. In ductile materials multiple toughening mechanisms are at play that dynamically influence stress and microstructure at the crack tip. In metals, crack-tip shielding is typically associated with the emission of dislocations. Therefore, to understand crack propagation on the most fundamental level, in situ techniques are required that are capable to combine imaging and stress mapping at high resolution. Recent experimental advances in x-ray diffraction, scanning electron microscopy, and transmission electron microscopy enable quantifying deformation stress fields from the bulk level down to the individual dislocation. Furthermore, through modern detector technology the temporal resolution has sufficiently improved to enable stress mapping during in situ experiments.

Orientation, pattern center refinement and deformation state extraction through global optimization algorithms.

Global optimization algorithms have been adopted to the simultaneously refinement of orientation and pattern center for electron backscatter diffraction patterns as well as deformation state extraction. The hyperparameter space and mutation schemes of differential evolution (DE) algorithm has been thoroughly investigated and showed to be a more efficient algorithm than the particle swarm optimization (PSO) algorithm. The optimal hyperparameters for DE generally depend on conditions such as the number of variables to be optimized and the size of bounded search space but reasonably close initial values for crossover probability is 0.9, mutation factor is 0.5, population size is ten times the number of variables, and number of iterations is at least 100. Validation on a set of simulated undeformed single crystal nickel patterns reveals a mean accuracy of ≈0.03° and ≈0.01% detector width across a large field of view. In addition, validation using noisy simulated deformed patterns with known deformation state and pattern center shows that the mean accuracy of shear strain and rotation components is ≈0.001 and for the normal strain ≈0.002.

Interplay of Chemistry and Faceting at Grain Boundaries in a Model Al Alloy.

The boundary between two crystal grains can decompose into arrays of facets with distinct crystallographic character. Faceting occurs to minimize the system's free energy, i.e., when the total interfacial energy of all facets is below that of the topologically shortest interface plane. In a model Al-Zn-Mg-Cu alloy, we show that faceting occurs at investigated grain boundaries and that the local chemistry is strongly correlated with the facet character. The self-consistent coevolution of facet structure and chemistry leads to the formation of periodic segregation patterns of 5-10 nm, or to preferential precipitation. This study shows that segregation-faceting interplay is not limited to bicrystals but exists in bulk engineering Al alloys and hence affects their performance.