Feed-out rate used as a tool to manage the aerobic deterioration of corn silages in tropical and temperate climates.

There is an increasing recognition throughout the world that many of the feeding problems of dairy herds are linked to the presence of aerobically deteriorated parts on a silo face, causing farmers to pose questions on what amount of silage should be removed daily to feed their animals. Since an adequate feed-out rate helps to prevent silage spoilage, a simple tool is needed to manage the aerobic deterioration of corn silages during feed-out. The aims of this study were to develop an unloading rate index, which we have called the mass feed-out rate (MFR), expressed in kilograms of fresh matter silage unloaded daily per square meter of silo face, to better predict the aerobic deterioration of silage and to offer management solutions to help prevent spoilage, through a survey on 97 commercial dairy farms in Italy and Brazil. Silages were sampled and analyzed for their main microbial, fermentative, and nutritional characteristics, whereas silage temperatures were measured in the core and peripheral areas of the silo working face. Moreover, a detailed questionnaire on silo management and silage utilization was administered to the farmers during each farm visit. The size and silage density of the silos presented a wide variability in the 2 countries, thus indicating that different management practices were adopted during corn harvesting, silo filling, and silage compaction. The differences between pH and temperature in the peripheral areas and in the core of the silage (dpH and dT, respectively) were tested as a single indicator to identify any aerobic deteriorated areas on the silo face, associated with the yeast and mold counts. Both indicators correctly identified aerobic deterioration in 86.6% and 93.8% of the studied silos, respectively. The lactic acid and ethanol increased as the MFR increased, whereas the starch, dT, and the yeast and mold counts decreased with increasing MFR. A daily removal rate of over 250 kg of silage/m2 markedly reduced the risk of spoilage in corn silages at a farm level in both temperate and tropical environments. The new MFR index can substitute for the commonly used linear feed-out rate as it includes the silage density and can be obtained from 1 single recording.

Technical note: A comparison of methods to determine pH in silages.

The techniques used to assess pH in silages vary greatly. The aim of this study was to evaluate the effects of water-to-sample ratio, extraction procedure, and standing time on pH determination. Silage samples (n = 20 for each silage) were chosen to represent diverse crops (corn, elephant grass, sugarcane, and forage peanut) to have a varied ensilability index and thus a wide range in final pH. Three water-to-sample ratios and 2 extraction procedures were used to measure pH at 0, 5, 10, 15, 30, 60, and 120 min of standing time. The ratios (undried silage to water) were 9:60, 25:100, and 30:270. The samples with the first 2 ratios were manually extracted, using a glass beaker and a glass stirring rod. The samples with the 30:270 ratio were extracted by using a stomacher blender for 4 min at 200 rpm. An electrode was used to perform pH readings. Dry matter (DM), water-soluble carbohydrates, and lactic acid concentrations were determined. The experimental design was completely randomized using a mixed repeated-measures model. Mean separation was performed using the Tukey test at P < 0.10 using the MIXED procedure of SAS (SAS Institute Inc., Cary, NC). The DM concentrations ranged from 24.5 to 40.2, 15.8 to 25.9, 26.9 to 30.6, and 17.8 to 21.4% for corn, elephant grass, sugarcane, and forage peanut silages, respectively. The lactic acid concentrations ranged from 2.9 to 10.1, 1.8 to 4.4, 0.7 to 11.4, and 0.3 to 1.4% of DM for corn, elephant grass, sugarcane, and forage peanut silages, respectively. The pH values measured by the 9:60 method were greater than other techniques at any standing times. The pH values from the 25:100 and 30:270 methods did not differ for elephant grass and forage peanut silages at any standing times. However, the 30:270 method had greater pH values for corn and sugarcane silages than the 25:100 technique at any standing times. The pH values measured by the 30:270 method did not vary for any of the silages according to standing time. Nevertheless, the pH values of the 25:100 method were greater from 0 to 10 min than for other standing times for all silages. Thus, for this method, there was pH stabilization from 15 min of standing time on. Overall, the 25:100 and 30:270 methods are recommended for assessment of silage pH. Fifteen minutes of standing time should be used for the 25:100 method but the pH reading can be performed immediately after mixing for the 30:270 technique.

Silage review: Unique challenges of silages made in hot and cold regions.

Silage making can be conveniently divided into field, ensiling, storage, and feed-out phases. In all of these stages, controllable and uncontrollable components can affect silage quality. For instance, silages produced in hot or cold regions are strongly influenced by uncontrollable climate-related factors. In hot regions, crops for silage are influenced by (1) high temperatures negatively affecting corn yield (whole-crop and grain) and nutritive value, (2) butyric and alcoholic fermentations in warm-season grasses (Panicum, Brachiaria, and Pennisetum genera) and sugarcane, respectively, and (3) accelerated aerobic deterioration of silages. Ensiling expertise and economic factors that limit mechanization also impair silage production and utilization in hot environments. In cold regions, a short and cool growing season often limits the use of crops sensitive to cool temperature, such as corn. The fermentation triggered by epiphytic and inoculated microorganisms can also be functionally impaired at lower temperature. Although the use of silage inoculants has increased in Northern Europe, acid-based additives are still a good option in difficult weather conditions to ensure good fermentation quality, nutritive value, and high intake potential of silages. Acid-based additives have enhanced the quality of round bale silage, which has become a common method of forage preservation in Northern Europe. Although all abiotic factors can affect silage quality, the ambient temperature is a factor that influences all stages of silage making from production in the field to utilization at the feed bunk. This review identifies challenges and obstacles to producing silages under hot and cold conditions and discusses strategies for addressing these challenges.

Lining bunker walls with oxygen barrier film reduces nutrient losses in corn silages.

The objective of this study was to evaluate 2 systems for covering corn silage in bunker silos. The first system consisted of a sheet of 45-µm-thick oxygen barrier film (OB, polyethylene + ethylene-vinyl alcohol) placed along the length of the sidewall before filling. After filling, the excess film was pulled over the wall on top of the silage, and a sheet of polyethylene was placed on top. The second system involved using a standard sheet (ST) of 180-µm-thick polyethylene film. Eight commercial bunker silos were divided into 2 parts lengthwise so that one-half of the silo was covered with OB and the other half with a ST system. During the filling, 3 net bags with chopped corn were buried in the central part (halfway between the top and bottom of the silo) of the bunkers (CCOR) in 3 sections 10 m apart. After filling, 18 net bags (9 per covering system) were buried 40 cm below the top surface of the 3 sections. These bags were placed at 3 distances from the bunker walls (0 to 50 cm, 51 to 100 cm, and 101 to 150 cm). During unloading, the bags were removed from the silos to determine the dry matter (DM) losses, fermentation end products, and nutritive value. The Milk2006 spreadsheet was used to estimate milk per tonne of DM. The model included the fixed effect of treatment (7 different locations in the bunker) and the random effect of the silo. Two contrasts were tested to compare silages in the top laterals (shoulders) with that in the CCOR (CCOR vs. OB and CCOR vs. ST). Three contrasts compared the corresponding distances of the silage covered by the 2 systems (OB50 vs. ST50, OB100 vs. ST100 and OB150 vs. ST150). Variables were analyzed with the PROC MIXED procedure of the SAS at the 5% level. The OB method produced well-fermented silages, which were similar to CCOR, whereas the OB system showed less lactic acid and greater pH and mold counts compared with CCOR. The ST method had 116.2 kg of milk/t less than the CCOR, as the OB system and the CCOR were similar (1,258.3 and 1,294.0 kg/t, respectively). Regarding the distances from the walls, the effects were more pronounced from 0 to 101 cm. The OB50 and OB100 silages had better quality and lower mold counts and DM losses than ST50 and ST100. The OB system reduced DM and nutrient losses at the shoulders in farm bunker corn silages compared with no sidewall plastic. The OB film should lap onto the crop for at least 200 cm so that 150 cm are covered outward from the wall.

Fermentation profile and identification of lactic acid bacteria and yeasts of rehydrated corn kernel silage.

AIMS: The aim of this study was to evaluate the chemical and microbiological characteristics and to identify the lactic acid bacteria (LAB) and yeasts involved in rehydrated corn kernel silage. METHODS AND RESULTS: Four replicates for each fermentation time: 5, 15, 30, 60, 90, 150, 210 and 280 days were prepared. Matrix-assisted laser desorption/ionization time-of-flight mass spectrometry and PCR-based identification were utilized to identify LAB and yeasts. Eighteen bacteria and four yeast species were identified. The bacteria population reached maximum growth after 15 days and moulds were detected up to this time. The highest dry matter (DM) loss was 7·6% after 280 days. The low concentration of water-soluble carbohydrates (20 g kg-1 of DM) was not limiting for fermentation, although the reduction in pH and acid production occurred slowly. Storage of the rehydrated corn kernel silage increased digestibility up to day 280. CONCLUSIONS: This silage was dominated by LAB but showed a slow decrease in pH values. This technique of corn storage on farms increased the DM digestibility. SIGNIFICANCE AND IMPACT OF THE STUDY: This study was the first to evaluate the rehydrated corn kernel silage fermentation dynamics and our findings are relevant to optimization of this silage fermentation.

Study on the practices of silage production and utilization on Brazilian dairy farms.

Dairy farmers across Brazil were invited to participate in a study on silage production and utilization practices. Two hundred sixty farmers filled out a questionnaire, which was made available on a website. The questionnaire consisted of 14 questions, including information about the characteristics of the herd (n=3), the crop(s) used in the ensiling process, the use of additives, the harvest (n=3), the type of silo (n=1), aspects related to sealing (n=2), and management practices applied during feed-out (n=3). Farmers were also asked a final question about the main barriers they faced when producing and using silage. The main dairy-producing regions of Brazil had a strong influence on the number of participants. The profiles of farmers were heterogeneous and divided into 5 groups, which was considered a positive attribute of the study, allowing better analysis and assessment of current circumstances. Corn was the most widely grown crop for silage. Sorghum, tropical grasses, and sugarcane were the other species most cited. Additives were used by a small number of farmers (27.7%). Approximately 40% of farmers still depended on loaned equipment or outsourced services. The pull-type forage harvester was the main piece of equipment used on dairy farms (90.4%). Only 54.6% of respondents answered that they sharpen their harvester knives daily. Horizontal silos (bunker and stack) were the structures most commonly used to store silage. Most farmers sealed silos with double-sided plastic film (black-on-white) and with soil. However, almost one-fifth of all farmers still use black plastic. Manual removal of silage from the silos was practiced at most farms (i.e., the lack of equipment was also reflected in the stage of silage utilization). Disposal of spoiled silage before inclusion in the livestock feed was not a common practice on the farms. The main barriers encountered on the farms were lack of equipment, lack of manpower, and climatic variations. The results of this research may guide researchers, industries, extension workers, and governments to seek efficiency in milk production on farms using silage in the diet of livestock throughout the year or during part of the year in Brazil.

Degradabilidade ruminal da matéria seca, da proteína bruta e da fração fibrosa de silagens de milho, de sorgo e de Brachiaria brizantha / Ruminal degradability of dry matter, crud protein, and fiber fraction of silages of corn, sorghum, and Brachiaria brizantha

Avaliou-se a degradação da matéria seca (MS), da proteína bruta (PB), da fibra em detergente neutro (FDN), da fibra em detergente ácido (FDA) e da hemicelulose das silagens de milho, de sorgo e de Brachiaria brizantha. Foram utilizados três novilhos Nelore, machos, fistulados no rúmen, com média de peso de 200kg. Em cada animal foram incubadas amostras das três silagens nos tempos de 0, 6, 12, 24, 36, 48, 72 e 96 horas. Para as degradabilidades potencial e efetiva da MS (taxa de passagem no rúmen de 5 por cento/h), a silagem de milho foi a que apresentou valores mais altos, 80,1 e 56,7 por cento, respectivamente, seguida da silagem de sorgo, 73,0 e 45,3 por cento, e da silagem de Brachiaria, 60,8 e 33,7 por cento. Para a PB, o maior valor de degradabilidade foi verificado para a silagem de milho, 87,0 por cento, seguida das silagens de sorgo, 81,8 por cento, e de Brachiaria, 75,2 por cento. A degradabilidade da FDN foi maior para as silagens de milho e sorgo. Para FDA, a silagem de sorgo apresentou perfil de degradação menor que a silagem de milho. Os resultados sugerem melhor qualidade da silagem de milho, seguida pela do sorgo e pela de Brachiaria.

The experiment evaluated the degradation of the dry matter (DM), crude protein (CP), neutral detergent fiber (NDF), acid detergent fiber (ADF), and hemicellulose of silages of corn, sorghum and Brachiaria brizantha. Three steers averaging 200kg bw were rumen fistulated. In each animal, the three silages were incubated for 0, 6, 12, 24, 36, 48, 72, and 96 hours. For the potential degradability and the effective degradability (passage rate 5 percent/h) the corn silage presented the highest values, 80.1 and 56.7 percent, respectively, followed by the sorghum silage (73.0 and 45.3 percent), and the Brachiaria silage (60.8 and 33.7 percent). For CP, the highest degradability value was also verified for the corn silage (87.0 percent), followed by the sorghum silage (81.8 percent), and Brachiaria silage (75.2 percent). For NDF, the highest degradability values were also verified for the corn and sorghum silages. However, for ADF, the sorghum silage presented degradation profile lower than the corn silage. The results suggest a better quality of the corn silage, followed by sorghum and Brachiaria silages.

Clostridia spore formation during aerobic deterioration of maize and sorghum silages as influenced by Lactobacillus buchneri and Lactobacillus plantarum inoculants.

AIMS: The effect of the inoculation of maize and sorghum silages with Lactobacillus plantarum (LP) and Lactobacillus buchneri (LB) on the clostridia spore formation during aerobic deterioration has been studied. METHODS AND RESULTS: The crops were ensiled in 30 l jars, without a lactic acid bacteria inoculant (C), and with an LP or LB inocula (theoretical rate of 1 x 10(6)). After 90 days of conservation, the silages were analysed for the chemical and microbiological characteristics and subjected to an aerobic stability test, during which pH, temperature, nitrate, yeast, mould and clostridia spores were measured. Compared to the C and LP silages, yeasts were reduced in the LB silages, resulting in an increased aerobic stability. Clostridia spores, determined by most probable number (MPN) procedure, increased to 6 log(10) MPN g(-1) in the C and LP maize silages, whereas they reached 3 log(10) MPN g(-1) in C and LP sorghum silages. CONCLUSIONS: Clostridia spore count only slightly increased in the LB maize silages after 342 h (2.59 log(10) MPN g(-1)), whereas it did not show any increase in the LB sorghum silages for the whole period of air exposure. SIGNIFICANCE AND IMPACT OF THE STUDY: The data indicated that clostridia spore outgrowth can take place during silo feedout in aerobic-deteriorated silages and that LB inoculation reduces the risk of clostridia outgrowth after silage opening by increasing the aerobic stability.