Magnetic iron oxide nanoparticle enhanced microwave pretreatment for anaerobic digestion of meat industry sludge.

Our study investigates the effects of iron oxide (Fe3O4) nanoparticles combined microwave pretreatment on the anaerobic digestibility and soluble chemical oxygen demand (SCOD) of meat industry sludge. One of our main objectives was to see whether the different microwave-based pretreatment procedures can enhance biogas production by improving the biological availability of organic compounds. Results demonstrated that combining microwave irradiation with magnetic iron oxide nanoparticles considerably increased SCOD (enhancement ratio was above 1.5), the rate of specific biogas production, and the total cumulative specific biogas volume (more than a threefold increment), while having no negative effect on the biomethane content. Furthermore, the assessment of the sludge samples' dielectric properties (dielectric constant and loss factor measured at the frequency of 500 MHz) showed a strong correlation with SCOD changes (r = 0.9942, R2 = 0.99), offering a novel method to evaluate pretreatment efficiency.

Investigation of Different Pre-Treatment Techniques and 3D Printed Turbulence Promoter to Mitigate Membrane Fouling in Dairy Wastewater Module.

This study investigates the enhancement of dairy wastewater treatment using chemical and physical pre-treatments coupled with membrane separation techniques to reduce membrane fouling. Two mathematical models, namely the Hermia and resistance-in-series module, were utilized to comprehend the mechanisms of ultrafiltration (UF) membrane fouling. The predominant fouling mechanism was identified by fitting experimental data into four models. The study calculated and compared permeate flux, membrane rejection, and membrane reversible and irreversible resistance values. The gas formation was also evaluated as a post-treatment. The results showed that the pre-treatments improved UF efficiency for flux, retention, and resistance values compared to the control. Chemical pre-treatment was identified as the most effective approach to improve filtration efficiency. Physical treatments after microfiltration (MF) and UF showed better fluxes, retention, and resistance results than ultrasonic pre-treatment followed by UF. The efficacy of a three-dimensionally printed (3DP) turbulence promoter was also examined to mitigate membrane fouling. The integration of the 3DP turbulence promoter enhanced hydrodynamic conditions and increased the shear rate on the membrane surface, shortening filtration time and increasing permeate flux values. This study provides valuable insights into optimizing dairy wastewater treatment and membrane separation techniques, which can have significant implications for sustainable water resource management. The present outcomes clearly recommend the application of hybrid pre-, main- and post-treatments coupled with module-integrated turbulence promoters in dairy wastewater ultrafiltration membrane modules to increase membrane separation efficiencies.

Modeling of Organic Fouling in an Ultrafiltration Cell Using Different Three-Dimensional Printed Turbulence Promoters.

Designing turbulence promoters with optimal geometry and using them for ultrafiltration systems has been a key challenge in mitigating membrane fouling. In this study, six different turbulence promoters were created using three-dimensional printing technology and applied in dead-end ultrafiltration. Three-dimensional-printed (3DP) turbulence promoter configurations were integrated into a classical batch ultrafiltration cell. The effects of these configurations and the stirring speeds on the permeate filtration flux, organic rejections, and membrane resistances were investigated. The fouling control efficiency of the 3DP promoters was evaluated using two polyethersulfone membranes in a stirred ultrafiltration cell with model dairy wastewater. The Hermia and resistance-in-series models were studied to further investigate the membrane fouling mechanism. Of the Hermia models, the cake layer model best described the fouling in this membrane filtration system. It can be concluded that the 3DP turbulence promoters, combined with intense mechanical stirring, show great promise in terms of permeate flux enhancement and membrane fouling mitigation. Using a well-designed 3DP turbulence promoter improves the hydrodynamic flow conditions on the surface of the stirred membrane separation cells based on computational fluid dynamics modeling. Therefore, the factors effecting the fabrication of 3DP turbulence promoters are important, and further research should be devoted to revealing them.

Comparison of filtering models for milk substitutes.

Membrane-based methods of filtering are becoming increasingly popular in the food industry, but membrane fouling significantly affects filtration performance, making the characterisation of fouling mechanisms critical. This study examined the applicability of three mathematical models. The resistance-in-series model divides the total resistance into membrane resistance, reversible resistance and irreversible resistance. The Hermia models distinguish four basic blocking mechanisms, namely complete blocking, standard blocking, intermediate blocking and cake filtration. The Makardij model analyses the flux-reducing or -enhancing effects. In the experiments, different models were investigated and compared. The feed solution was two milk substitute drinks (soy and oat) that were ultrafiltered under different operating parameters (transmembrane pressures: 0.05-0.1 MPa, stirring rate: 100-400 min-1). By fitting the data to the models, the most characteristic blocking mechanism and the rate constant that most influenced flux could be determined.

Statistical Analysis of Synthesis Parameters to Fabricate PVDF/PVP/TiO2 Membranes via Phase-Inversion with Enhanced Filtration Performance and Photocatalytic Properties.

Non-solvent induced phase-inversion is one of the most used methods to fabricate membranes. However, there are only a few studies supported by statistical analysis on how the different fabrication conditions affect the formation and performance of membranes. In this paper, a central composite design was employed to analyze how different fabrication conditions affect the pure water flux, pore size, and photocatalytic activity of polyvinylidene fluoride (PVDF) membranes. Polyvinylpyrrolidone (PVP) was used to form pores, and titanium dioxide (TiO2) to ensure the photocatalytic activity of the membranes. The studied bath temperatures (15 to 25 °C) and evaporation times (0 to 60 s) did not significantly affect the pore size and pure water flux of the membranes. The concentration of PVDF (12.5 to 17.5%) affected the viscosity, formation capability, and pore sizes. PVDF at high concentrations resulted in membranes with small pore sizes. PVP affected the pore size and should be used to a limited extent to avoid possible hole formation. TiO2 contents were responsible for the decolorization of a methyl orange solution (10-5 M) up to 90% over the period studied (30 h). A higher content of TiO2 did not increase the decolorization rate. Acidic conditions increased the photocatalytic activity of the TiO2-membranes.

Application of dielectric constant measurement in microwave sludge disintegration and wastewater purification processes.

It has been numerously verified that microwave radiation could be advantageous as a pre-treatment for enhanced disintegration of sludge. Very few data related to the dielectric parameters of wastewater of different origins are available; therefore, the objective of our work was to measure the dielectric constant of municipal and meat industrial wastewater during a continuous flow operating microwave process. Determination of the dielectric constant and its change during wastewater and sludge processing make it possible to decide on the applicability of dielectric measurements for detecting the organic matter removal efficiency of wastewater purification process or disintegration degree of sludge. With the measurement of dielectric constant as a function of temperature, total solids (TS) content and microwave specific process parameters regression models were developed. Our results verified that in the case of municipal wastewater sludge, the TS content has a significant effect on the dielectric constant and disintegration degree (DD), as does the temperature. The dielectric constant has a decreasing tendency with increasing temperature for wastewater sludge of low TS content, but an adverse effect was found for samples with high TS and organic matter contents. DD of meat processing wastewater sludge was influenced significantly by the volumetric flow rate and power level, as process parameters of continuously flow microwave pre-treatments. It can be concluded that the disintegration process of food industry sludge can be detected by dielectric constant measurements. From technical purposes the applicability of dielectric measurements was tested in the purification process of municipal wastewater, as well. Determination of dielectric behaviour was a sensitive method to detect the purification degree of municipal wastewater.

Detection of the efficiency of microwave-oxidation process for meat industry wastewater by dielectric measurement.

Our experimental work focused on the applicability of a quite novel process for wastewater treatment, i.e. a microwave (MW) irradiation-enhanced Fenton-like method. The aim of our research was to detect and evaluate the efficiency of this oxidation process, during the treatment of meat industry wastewater containing a high concentration of organic material. The efficiency was defined by the measurement of the change in COD (chemical oxygen demand, with an initial COD value of 1,568 mg L-1), and with the determination of dielectric parameters during the process. It can be summarized that MW irradiation could assist in a Fenton-like oxidation process to achieve higher organic matter removal. Furthermore, our experimental results and statistical analysis show that there can be found a correlation between the effects of applied MW energy and the dosage of H2O2/FeSO4. If the intensity of MW irradiation and the amount of FeSO4 were set higher, the decrease of COD and the increase of tanδ (the dielectric loss tangent) were definitely more significant. With the application of 60 kJ MWE and a 0.14 mgFe2+/mgCOD dosage, the COD removal efficiency was more than 40%, and the increment of tanδ was nearly threefold. Considering the effects of MW-specific process parameters, it can be concluded that the power intensity of MW-oxidation treatment has a significant effect on COD decrease, if the irradiated MW energy was set at lower (30-45 kJ) levels.

Comparison of the effects of microwave irradiation with different intensities on the biodegradability of sludge from the dairy- and meat-industry.

Microwave (MW) irradiation is a relatively new possibility of conditioning and pretreating for wastewater sludge. Following its application in the telecommunications and food-industries, the environmental use of this technique has come into the limelight in recent years, and has become increasingly popular. Various publications have dealt with the examination of the effects of MW irradiation in municipal sludge-handling processes. We focused on the effects of MW irradiation at different power levels on solubilization (sCOD/tCOD), biodegradation and anaerobic digestion of sludge from the food-industry. For evaluating the efficiency of MW pre-treatment, the changes in the soluble fraction of the organic matter, the VS/TS ratio, the biogas yield, the methane content in the biogas, and the rate of batch mesophilic digestion were used as control parameters. Additionally, the energetic efficiency of MW pre-treatment was also examined. The results were compared with those of conventional heat (CH) treatments of the same sludge. The MW treatment proved to increase both the sCOD/tCOD and the VS/TS ratio. Furthermore, the biogas and methane yields increased during the digestion of the MW-pretreated food-industry sludge. A higher MW power level generally enhanced the biogas and methane production. Energetically, the most economic pre-treatment of sludge from dairy and meat processing was at a power level of 1.5 Wg(-1) and 2.5 Wg(-1) MW respectively; the surplus energy content of the enhanced biogas product could not compensate the extra energy demand of the stronger MW pre-treatments.