Controlled Release of Diborane from Alkali Metal Borohydride using Ionic Liquid-Based Lewis Acids.

Alkali metal borohydrides present a rich source of energy dense materials of boron and hydrogen, however their potential in propellants has been hitherto untapped. Potassium borohydride is a promising fuel with high gravimetric energy density and relatively low sensitivity to air and moisture. Problems arise due to the dehydrogenation of the borohydride on heating with minimal energy release. Common methods to extract both boron and hydrogen by means of borane species involve direct reaction of boron trifluoride species with alkali borohydrides. However, these methods face storage and safety issues due to rapid release of diborane on mixing the reactants. We propose a method of diborane release through controlled release of boron trifluoride by means of a tetrafluoroborate based ionic liquid. The trifluoride is released from the ionic liquid at elevated temperatures and enables safe mixture of the reactants at room temperature. It was found that the reaction between borohydride and boron trifluoride proceeds well above room temperature with potassium borohydride releasing diborane and potassium fluoride. The reaction pathway shows a primary reaction releasing diborane and potassium fluoride and a second less energy efficient step leading to the formation of potassium tetrafluoroborate. A 3d printed propellant formulation was also tested.

Magnesium-Induced Strain and Immobilized Radical Generation on the Boron Oxide Surface Enhances the Oxidation Rate of Boron Particles: A DFTB-MD Study.

Despite their high gravimetric and volumetric energy densities, boron (B) particles suffer from poor oxidative energy release rates as the boron oxide (B2O3) shell impedes the diffusivity of O2 to the particle interior. Recent experiemental studies have shown that the addition of metals with a lower free energy of oxidation, such as Mg, can reduce the oxide shell of B and enhance the energetic performance of B by ∼30-60%. However, the exact underlying mechanism behind the reactivity enhancement is unknown. Here, we performed DFTB-MD simulations to study the reaction of Mg vapor with a B2O3 surface. We found that the Mg becomes oxidized on the B2O3 surface, forming a MgBxOy phase, which induces a tensile strain in the B-O bond at the MgBxOy-B2O3 interface, simultaneously reducing the interfacial B and thereby developing dangling bonds. The interfacial bond straining creates an overall surface expansion, indicating the presence of a net tensile strain. The B with dangling bonds can act as active centers for gas-phase O2 adsorption, thereby increasing the adsorption rate, and the overall tensile strain on the surface will increase the diffusion flux of adsorbed O through the surface to the particle core. As the overall B particle oxidation rate is dependent on both the O adsorption and diffusion rates, the enhancement in both of these rates increases the overall reactivity of B particles.

Electrochemical Modulation of the Flammability of Ionic Liquid Fuels.

Flammability and combustion of high energy density liquid propellants are controlled by their volatility. We demonstrate a new concept through which the volatility of a high energy density ionic liquid propellant can be dynamically manipulated enabling one to (a) store a thermally insensitive oxidation resistant nonflammable fuel, (b) generate flammable vapor phase species electrochemically by applying a direct-current voltage bias, and (c) extinguish its flame by removing the voltage bias, which stops its volatilization. We show that a thermally stable imidazolium-based energy dense ionic liquid can be made flammable or nonflammable simply by application or withdrawal of a direct-current bias. This cycle can be repeated as often as desired. The estimated energy penalty of the electrochemical activation process is only ∼4% of the total energy release. This approach presents a paradigm shift, offering the potential to make a "safe fuel" or alternatively a simple electrochemically driven fuel metering scheme.

In-Situ Thermochemical Shock-Induced Stress at the Metal/Oxide Interface Enhances Reactivity of Aluminum Nanoparticles.

Although aluminum (Al) nanoparticles have been widely explored as fuels in energetic applications, researchers are still exploring approaches for tuning their energy release profile via microstructural alteration. In this study, we show that a nanocomposite (∼70 nm) of a metal ammine complex, such as tetraamine copper nitrate (Cu(NH3)4(NO3)2/TACN), coated Al nanoparticles containing only 10 wt. % TACN, demonstrates a ∼200 K lower reaction initiation temperature coupled with an order of magnitude enhancement in the reaction rate. Through time/temperature-resolved mass spectrometry and ignition onset measurements at high heating rates, we show that the ignition occurs due to a condensed phase reaction between Al and copper oxide (CuO) crystallized on TACN decomposition. TEM and XRD analyses on the nanoparticles at an intermediate stage show that the rapid heat release from TACN decomposition in-situ enhances the strain on the Al core with induction of nonuniformities in the thickness of its AlOx shell. The thinner region of the nonuniform shell enables rapid mass transfer of Al ions to the crystallized CuO, enabling their condensed phase ignition. Hence, the thermochemical shock from TACN coating induces stresses at the Al/AlOx interface, which effectively switches the usual gas phase O2 diffusion-limited ignition process of Al nanoparticles to become condensed phase Al ion transfer controlled, thereby enhancing their reactivity.

Vaporization-Controlled Energy Release Mechanisms Underlying the Exceptional Reactivity of Magnesium Nanoparticles.

Magnesium nanoparticles (NPs) offer the potential of high-performance reactive materials from both thermodynamic and kinetic perspectives. However, the fundamental energy release mechanisms and kinetics have not been explored due to the lack of facile synthetic routes to high-purity Mg NPs. Here, a vapor-phase route to surface-pure, core-shell nanoscale Mg particles is presented, whereby controlled evaporation and growth are utilized to tune particle sizes (40-500 nm), and their size-dependent reactivity and energetic characteristics are evaluated. Extensive in situ characterizations shed light on the fundamental reaction mechanisms governing the energy release of Mg NP-based energetic composites across particle sizes and oxidizer chemistries. Direct observations from in situ transmission electron microscopy and high-speed temperature-jump/time-of-flight mass spectrometry coupled with ignition characterization reveal that the remarkably high reactivity of Mg NPs is a direct consequence of enhanced vaporization and Mg release from their high-energy surfaces that result in the accelerated energy release kinetics from their composites. Mg NP composites also demonstrate mitigated agglomeration and sintering during reaction due to rapid gasification, enabling complete energy extraction from their oxidation. This work expands the compositional possibilities of nanoscale solid fuels by highlighting the critical relationships between metal volatilization and oxidative energy release from Mg NPs, thus opening new opportunities for strategic design of functional Mg-based nanoenergetic materials for tunable energy release.

Magnetic-Field Directed Vapor-Phase Assembly of Low Fractal Dimension Metal Nanostructures: Experiment and Theory.

While gas-phase synthesis techniques offer a scalable approach to production of metal nanoparticles, directed assembly is challenging due to fast particle diffusion rates that lead to random Brownian aggregation. This work explores an electromagnetic-levitation technique to generate metal nanoparticle aggregates with fractal dimension (Df) below that of diffusion limited assembly. We demonstrate that in addition to levitation and induction heating, the external magnetic field is sufficient to compete with random Brownian forces, which enables the formation of altered fractals. Ferromagnetic metals (Fe, Ni) form chain-like aggregates, while paramagnetic Cu forms compact nanoparticle aggregates with higher Df values. We have also employed a Monte Carlo simulation to evaluate the necessary field strength to form linear chains in the gas phase.

Modelling and simulation of field directed linear assembly of aerosol particles.

Unlike liquid phase colloidal assembly, significantly changing the structure of fractal aggregates in the aerosol phase, is considered impractical. In this study, we discuss the possibility of applying external magnetic and electric fields, to tune the structure and fractal dimension (Df) of aggregates grown in the aerosol phase. We show that external fields can be used to induce dipole moments in primary nanoparticles. We found that an ensemble of particles with induced dipole moments will interact through directional attractive and repulsive forces, leading to the formation of linear, chain-like aggregates with Df ~ 1. The aggregate structure transition is dependent on the primary particle sizes, temperature and applied field strength which was evaluated by performing a hybrid ensemble/cluster-cluster aggregation Monte Carlo simulation. We demonstrate that the threshold magnetic field strength required to linearly assemble 10-500 nm particle sizes are practically achievable whereas the electric field required to assemble sub-100 nm particles are beyond the breakdown strength of most gases. To theoretically account for the enhanced coagulation rates due to attractive interactions, we have also derived a correction factor to both free molecular and transition regime coagulation kernel, based on magnetic dipolar interactions. A comparison has been made between the coagulation time-scales estimated by theory and simulation, with the estimated magnetization time-scales of the primary particles along with oscillation time period of the magnetic field, to demonstrate that sub-50 nm superparamagnetic primary particles can be magnetized and assembled at any temperature, while below the Curie temperature ferromagnetic particles of all sizes can be magnetized and assembled, given the applied field is higher than the threshold.

Silicon Nanoparticles for the Reactivity and Energetic Density Enhancement of Energetic-Biocidal Mesoparticle Composites.

Biocidal nanothermite composites show great potential in combating biological warfare threats because of their high-energy-release rates and rapid biocidal agent release. Despite their high reactivity and combustion performance, these composites suffer from low-energy density because of the voids formed due to inefficient packing of fuel and oxidizer particles. In this study, we explore the potential of plasma-synthesized ultrafine Si nanoparticles (nSi, ∼5 nm) as an energetic filler fuel to increase the energy density of Al/Ca(IO3)2 energetic-biocidal composites by filling in the voids in the microstructure. Microscopic and elemental analyses show the partial filling of mesoparticle voids by nSi, resulting in an estimated energy density enhancement of ∼21%. In addition, constant-volume combustion cell results show that nSi addition leads to a ∼2-3-fold increase in reactivity and combustion performance, as compared to Al/Ca(IO3)2 mesoparticles. Oxidation timescale analyses suggest that nSi addition can promote initiation due to faster oxygen transport through the oxide shell of Si nanoparticles. At nSi loadings higher than ∼8%, however, slower burning characteristics of nSi and sintering effects lead to an overall degradation of combustion behavior of the composites.

The effect of surface roughness on the phase behavior of colloidal particles.

Shape anisotropy of colloidal particles can give rise to complex intermolecular interactions that determine particle packing and phase behavior. The vapor-liquid coexistence curves of attractive rough particles display a shift when compared to attractive smooth spherical particles. We use Integral Equation Theory (IET) to determine the vapor-liquid spinodal phase diagram of smooth and rough colloidal particles interacting through square-well attraction. Additionally, we use Gibbs Ensemble Monte Carlo (GEMC) simulations to locate their vapor-liquid coexistence curves. We model a rough colloidal particle as a spherical core with small beads embedded on its surface. The critical point of smooth spherical particle systems predicted by theory and simulations is in quantitative agreement. An increase in surface roughness due to an increase in either the number of beads or the diameter of the beads has a modest effect on the local structure of the system in the supercritical region. In contrast, increasing surface roughness consistently shifts the vapor-liquid coexistence curves to higher temperatures. The critical temperature is found to be a quadratic function of the number of beads. At a fixed bead size and number of beads, the critical temperature does not vary with the arrangement of beads on the core. Both IET and GEMC simulations predict that unlike critical temperatures, critical packing fractions vary non-monotonically with surface roughness. We find that the feasibility and accuracy of the integral equation theory depend sensitively on the chosen closure combination.