Single-point diamond turning and replication of visible and near-infrared diffractive optical elements.

High-fidelity diffractive surfaces have been generated with single-point diamond-turning techniques. A key to the success of this technique is the ability to shape the diamond tool tip to provide the optimum phase-relief profile, given manufacturing constraints. Replication technology is used to transfer the phase-relief surface into a thin epoxy or photopolymer layer on a glass substrate. Diffraction efficiency results for a wide range of zone widths are presented to provide the reader with a baseline of expected performance for replicated visible and near-infrared diffractive optical elements. In addition, a new method for analyzing diffractive surface structures is presented. The ray-trace algorithm quickly provides accurate results of predicted diffraction efficiency for arbitrary zone profiles, which is extremely valuable in predicting manufacturing errors.

Generation of large-diameter diffractive elements with laser pattern generation.

We describe the design and construction of a high-precision laser writing machine for the direct generation of large-diameter rotationally symmetric diffractive optics with continuous profiles in photoresist. The photoresist profile can be used as a replication master surface or etched into a silica substrate. Machine design methodology, as well as qualification of performance, is provided. Test results for an f/2 100-mm clear-aperture diffractive lens directly etched into a silica substrate are presented. Diffraction efficiency as a function of zone spacing and wave-front performance are given.

Effects of axial and radial gradients on Cooke triplets.

This study investigates the role of gradient-index materials in the design of Cooke triplets for use as 35-mm format photographic objectives. Cooke triplet designs are presented with different types of gradient-index profiles. Both linear axial and shallow radial gradients are shown to provide effective control of spherical aberration and astigmatism. In particular, a Cooke triplet with a combination of both linear axial and radial gradients attains performance comparable to a six-element double Gauss lens. In virtually all cases, the use of gradient-index components improves the Cooke triplets' performance significantly.