On the Road to Circular Polymer Brushes: Challenges and Prospects.

Polymer brushes are unique surface coatings that have been of high interest in research for the past decades due to their covalent tethering to surfaces and the broad spectrum of polymers that can be grafted to or grafted from various surfaces. Modification of surfaces with brushes may provide lubricious and/or antifouling properties, and they can also potentially be used in many application fields due to their high responsiveness toward certain stimuli. Generally, polymer brushes are long-lasting coatings, while their end-of-life has to date largely been neglected. Therefore, it is important to consider additional design methodologies to produce circular brushes, which will degrade after a certain period of time such that surfaces can be reused, and the potentially obtained monomers may be used again to synthesize new brushes. In this Perspective, we aim to tackle and understand the challenges to translate the knowledge on degradation and chemical recycling of bulk polymers toward circular polymer brushes. We summarized the recent developments on (bio)degradable polymer brushes and the challenges that are to be tackled toward their potential implementation as circular coatings.

Polyester Brush Coatings for Circularity: Grafting, Degradation, and Repeated Growth.

Polymer brushes are widely used as versatile surface modifications. However, most of them are designed to be long-lasting by using nonbiodegradable materials. This generates additional plastic waste and hinders the reusability of substrates. To address this, we present a synthetic strategy for grafting degradable polymer brushes via organocatalytic surface-initiated ring-opening polymerization (SI-ROP) from stable PGMA-based macroinitiators. This yields polyester brush coatings (up to 50 nm in thickness) that hydrolyze with controlled patterns and can be regrown on the same substrate after degradation. We chose polyesters of different hydrolytic stability and degradation mechanism, i.e., poly(lactic acid) (PLA), polycaprolactone (PCL), and polyhydroxybutyrate (PHB), which are grown from poly(glycidyl methacrylate) (PGMA)-based macroinitiators for strong surface binding and initiating site reuse. Brush degradation is monitored via thickness changes in pH-varied buffer solutions and seawater with PHB brushes showing rapid degradation in all solutions. PLA and PCL brushes show higher stability in solutions of up to pH 8, while all coatings fully degrade after 14 days in seawater. These brushes offer surface modifications with well-defined degradation patterns that can be regrown after degradation, making them an interesting alternative to (meth)acrylate-based, nondegradable polymers brushes.

Vapor Swelling of Polymer Brushes Compared to Nongrafted Films.

Polymer brushes, coatings of polymers covalently end-grafted to a surface, have been proposed as a more stable alternative to traditional physisorbed coatings. However, when such coatings are applied in settings such as vapor sensing and gas separation technologies, their responsiveness to solvent vapors becomes an important consideration. It can be anticipated that the end-anchoring in polymer brushes reduces the translational entropy of the polymers and instead introduces an entropic penalty against stretching when vapor is absorbed. Therefore, swelling can be expected to be diminished in brushes compared to nongrafted films. Here, we study the effect of the anchoring-constraint on vapor sorption in polymer coatings using coarse-grained molecular dynamics simulations as well as humidity-controlled ellipsometry on chemically identical polymer brushes and nongrafted films. We find a qualitative agreement between simulations and experiments, with both indicating that brushes certainly swell less than physisorbed films, although this effect is minor for common grafting densities. Our results imply that polymer brushes indeed hold great potential for the intended applications.

Swelling of Poly(methyl acrylate) Brushes in Acetone Vapor.

Sensor platforms can benefit from the incorporation of polymer brushes since brushes can concentrate the analyte near the sensor surface. Brushes that absorb acetone vapor are of particular interest since acetone is an important marker for biological processes. We present a simple procedure to synthesize acetone-responsive poly(methyl acrylate) brushes. Using spectroscopic ellipsometry, we show that these brushes respond within seconds and swell by more than 30% when exposed to acetone vapor. Moreover, quartz crystal microbalance measurements demonstrate that the brushes can be exploited to increase the acetone detection sensitivity of sensors by more than a factor 6. Surprisingly, we find that the swelling ratio of the brushes in acetone vapor is independent of the grafting density and the degree of polymerization of the polymers in the brush. This is qualitatively different from swelling of the same brushes in liquid environments, where the swelling ratio decreases for increasing grafting densities. Yet, it indicates that the brushes are robust and reproducible candidates for implementation in vapor sensor systems.

Degrafting of Polymer Brushes by Exposure to Humid Air.

It is well-known that polymer brushes can degraft in aqueous liquids. Here we show that brushes can deteriorate in humid air too. We observe that the detachment rate of the brushes increases with increasing relative humidity and hydrophilicity of the brushes. We relate this to the increase in water absorption as these parameters are increased. Our results imply that protective measures that are at present being developed for applications of brushes in liquids will also be key in enabling the long-term storage and utilization of hydrophilic brushes in air.