Radionuclide tracing based in situ corrosion and mass transport monitoring of 316L stainless steel in a molten salt closed loop.

In the study, we report an in situ corrosion and mass transport monitoring method developed using a radionuclide tracing technique for the corrosion study of 316L stainless steel (316L SS) in a NaCl-MgCl2 eutectic molten salt natural circulation loop. This method involves cyclotron irradiation of a small tube section with 16 MeV protons, later welds at the hot leg of the molten salt flow loop, generating radionuclides 51Cr, 52Mn, and 56Co at the salt-alloy interface. By measuring the activity variations of these radionuclides at different sections along the loop, both the in situ monitoring of the corrosion attack depth of 316L SS and corrosion product transport and its precipitation in flowing NaCl-MgCl2 molten salt are achieved. While 316L SS is the focus of this study, the technique reported herein can be extended to other structural materials being used in a wide range of industrial applications.

Origin of age softening in the refractory high-entropy alloys.

Refractory high-entropy alloys (RHEAs) are emerging materials with potential for use under extreme conditions. As a newly developed material system, a comprehensive understanding of their long-term stability under potential service temperatures remains to be established. This study examined a titanium-vanadium-niobium-tantalum alloy, a promising RHEA known for its superior high-temperature strength and room-temperature ductility. Using a combination of advanced analytical microscopies, Calculation of Phase Diagrams (CALPHAD) software, and nanoindentation, we investigated the evolution of its microstructure and mechanical properties upon aging at 700°C. Trace interstitials such as oxygen and nitrogen, initially contributing to solid solution strengthening, promote phase segregation during thermal aging. As a result of the depletion of solute interstitials within the metal matrix, a progressive softening is observed in the alloy as a function of aging time. This study, therefore, underscores the need for a better control of impurities in future development and application of RHEAs.

Radionuclide Tracing Based in situ Corrosion and Mass Transport Monitoring of 316L Stainless Steel in a Molten Salt Closed Loop.

In the study, we report an in situ corrosion and mass transport monitoring method developed using a radionuclide tracing technique for the corrosion study of 316L stainless steel (316L SS) in a NaCl-MgCl2 eutectic molten salt natural circulation loop. This novel method involved cyclotron irradiation of a small tube section with 16 MeV protons, later welded at the hot leg of the molten salt flow loop, generating radionuclides 51Cr, 52Mn, and 56Co at the salt-alloy interface. By measuring the activity variations of these radionuclides at different sections along the loop, both the in situ monitoring of the corrosion attack depth of 316L SS and corrosion product transport and its precipitation in flowing NaCl-MgCl2 molten salt were achieved. While 316L SS was the focus of this study, the technique reported herein can be extended to other structural materials being used in a wide range of industrial applications.

Solution Processed Schottky Diodes Enabled by Silicon Carbide Nanowires for Harsh Environment Applications.

Silicon carbide nanowires (SiC NWs) exhibit promising features to allow solution-processable electronics to be deployed in harsh environments. By utilizing a nanoscale form of SiC, we were able to disperse the material into liquid solvents, while maintaining the resilience of bulk SiC. This letter reports the fabrication of SiC NW Schottky diodes. Each diode consisted of just one nanowire with an approximate diameter of 160 nm. In addition to analyzing the diode performance, the effects of elevated temperatures and proton irradiation on the current-voltage characteristics of SiC NW Schottky diodes were also examined. The device could maintain similar values for ideality factor, barrier height, and effective Richardson constant upon proton irradiation with a fluence of 1016 ion/cm2 at 873 K. As a result, these metrics have clearly demonstrated the high-temperature tolerance and irradiation resistance of SiC NWs, ultimately indicating that they may provide utility in allowing solution-processable electronics in harsh environments.

High-Throughput Electrochemistry to Study Materials Degradation in Extreme Environments.

Electrochemistry has been used for decades to study materials' degradation in situ in corrosive environments, whether it is in room-temperature chemically aggressive solutions containing halide ions or in high-temperature oxidizing media such as pressurized water, liquid metals, or molten salts. Thus, following the recent surge in high-throughput techniques in materials science, it seems quite natural that high-throughput electrochemistry is being considered to study materials' degradation in extreme environments, with the objective to reduce corrosion resistant alloy development time by orders of magnitude and identify complex degradation mechanisms. However, while there has been considerable interest in the development of high-throughput methods for accelerating the discovery of corrosion resistant materials in different environments, these extreme environments propose formidable and exciting challenges for high-throughput electrochemical instrumentation, characterization, and data analysis. It is the objective of this paper to highlight those challenges, to present relatively new efforts to tackle them, and to develop research perspectives on the future of this exciting field. This Perspective is articulated around four main interconnected topics, which must be conjointly considered to enable corrosion resistant alloy design using high-throughput electrochemical methods: (1) high-throughput processing methods to develop material libraries, (2) high-throughput electrochemical methods for corrosion testing and evaluation, (3) high-throughput machine-learning augmented electrochemical data analysis, and (4) high-throughput autonomous electrochemistry representing the future of accelerated electrochemistry research.

Integrated High-Throughput and Machine Learning Methods to Accelerate Discovery of Molten Salt Corrosion-Resistant Alloys.

Insufficient availability of molten salt corrosion-resistant alloys severely limits the fruition of a variety of promising molten salt technologies that could otherwise have significant societal impacts. To accelerate alloy development for molten salt applications and develop fundamental understanding of corrosion in these environments, here an integrated approach is presented using a set of high-throughput (HTP) alloy synthesis, corrosion testing, and modeling coupled with automated characterization and machine learning. By using this approach, a broad range of CrFeMnNi alloys are evaluated for their corrosion resistances in molten salt simultaneously demonstrating that corrosion-resistant alloy development can be accelerated by 2 to 3 orders of magnitude. Based on the obtained results, a sacrificial protection mechanism is unveiled in the corrosion of CrFeMnNi alloys in molten salts which can be applied to protect the less unstable elements in the alloy from being depleted, and provided new insights on the design of high-temperature molten salt corrosion-resistant alloys.

In Situ Corrosion Monitoring of the T91 Alloy in a Molten Chloride Salt Using a Miniaturized Electrochemical Probe for High-Throughput Applications.

Corrosion sensing is essential to monitor and safeguard materials' health in molten salts. The present study developed a three-electrode-array minisensor for high-temperature molten salt corrosion monitoring. By using the developed sensor, the impurity-driven corrosion of T91 by a fission product, europium, in the LiCl-KCl eutectic molten salt has been studied. The developed minisensor was validated to be an ideal probe for in situ corrosion monitoring in the high-temperature molten salt via the comparisons on concentrations of the dissolved corrosion products detected using this device and inductively coupled plasma mass spectroscopy. To analyze the large volume of data measured using the minisensor during in situ corrosion experiments, an algorithm has been developed to achieve the high-throughput data analysis. The well-designed minisensor can be potentially used for high-throughput corrosion experiments. Combined with the developed algorithm for high-throughput analysis, this study provided a platform to explore the application of electrochemical sensors for the in situ corrosion monitoring of materials in high-throughput molten-salt corrosion experiments.

Temperature-Dependent Properties of Molten Li2BeF4 Salt Using Ab Initio Molecular Dynamics.

Molten lithium tetrafluoroberyllate (Li2BeF4) salt, also known as FLiBe, with a 2:1 mixture of LiF and BeF2 is being proposed as a coolant and solvent in advanced nuclear reactor designs, such as the molten salt reactor or the fluoride salt cooled high-temperature reactor. We present the results on the structure and properties of FLiBe over a wide range of temperatures, 0-2000 K, from high-throughput ab initio molecular dynamics simulation using a supercell model of 504 atoms. The variations in the local structures of solid and liquid FLiBe with temperature are discussed in terms of a pair distribution function, coordination number, and bond angle distribution. The temperature-dependent electronic structure and optical and mechanical properties of FLiBe are calculated. The optical and mechanical property results are reported for the first time. The results above and below the melting temperature (∼732 K) are compared with the experimental data and with data for crystalline FLiBe. The electronic structure and interatomic bonding results are discussed in correlation with the mechanical strength. A novel concept of total bond order density (TBOD), an important quantum mechanical parameter, is used to characterize the internal cohesion and strength in the simulated models. The results show a variation in the rate of change in properties in solid and liquid phases with anomalous behavior across the melting region. The observed trend is the decrease in mechanical strength, band gap, and TBOD in a nonlinear fashion as a function of temperature. The refractive index shows a surprising minimum at 850 K, among the tested temperatures, which lies above the melting point. These findings provide a new platform to understand the interplay between the temperature-dependent structures and properties of FLiBe salt.

Corrosion and Thermal Stability of CrMnFeNi High Entropy Alloy in Molten FLiBe Salt.

The corrosion behavior of the FCC Cr18Mn27Fe27.5Ni27.5 high entropy alloy (HEA) after exposure to molten FLiBe salt at 700 °C for 1000 hours, has been investigated. Results show that the HEA lost a higher mass compared to the reference 316 H stainless steel due to the dissolution of Mn into the molten salt. The loss of Mn from the alloy appeared to discourage the dissolution of Cr in the molten fluoride salts which is widely recognized as the mechanism of corrosion degradation. Thermal exposure at 700 °C for 1000 hours also led to the precipitation of an additional BCC phase Cr67Fe13Mn18.5Ni1.5, which was confirmed by CALPHAD predictions.