Analysis of the best available techniques for wastewaters from a denim manufacturing textile mill.

The present study was undertaken as the first plant scale application and evaluation of Best Available Techniques (BAT) within the context of the Integrated Pollution Prevention and Control/Industrial Emissions Directive to a textile mill in Turkey. A "best practice example" was developed for the textile sector; and within this context, BAT requirements for one of the World's leading denim manufacturing textile mills were determined. In order to achieve a sustainable wastewater management; firstly, a detailed wastewater characterization study was conducted and the possible candidate wastewaters to be reused within the mill were identified. A wastewater management strategy was adopted to investigate the possible reuse opportunities for the dyeing and finishing process wastewaters along with the composite mill effluent. In line with this strategy, production processes were analysed in depth in accordance with the BAT Reference Document not only to treat the generated wastewaters for their possible reuse, but also to reduce the amount of water consumed and wastewater generated. As a result, several applicable BAT options and strategies were determined such as reuse of dyeing wastewaters after treatment, recovery of caustic from alkaline finishing wastewaters, reuse of biologically treated composite mill effluent after membrane processes, minimization of wash water consumption in the water softening plant, reuse of concentrate stream from reverse osmosis plant, reducing water consumption by adoption of counter-current washing in the dyeing and finishing processes. The adoption of the selected in-process BAT options for the minimization of water use provided a 30% reduction in the total specific water consumption of the mill. The treatability studies adopted for both segregated and composite wastewaters indicated that nanofiltration is satisfactory in meeting the reuse criteria for all the wastewater streams considered.

An investigation of agricultural use potential of wastewater sludges in Turkey--case of heavy metals.

Landfilling is one of the most common methods that are used in the final disposal of sludge world wide, as well as in Turkey. However, increasing sludge quantities and limited landfilling areas make this method difficult to apply. The use of sludge in agriculture presents a possible alternative for disposal. However, it also poses some risks to be evaluated. In this respect, it is important to identify the heavy metal content of sewage sludges because of its adverse health effects. This study aims to determine the heavy metal contents of sludges and wastewaters from three different wastewater treatment plants in Turkey. The selection of plants was carried out according to the different treatment technologies applied to wastewater and sludge in those plants. Heavy metal analysis of sludges and wastewaters was conducted using a microwave assisted digestion procedure. After sampling and analysis, the results show that all the related metal concentrations are below the values that are set in the Soil Pollution Control Regulation of Turkey. However, in two of the three plants, Zn and Ni concentration should be tracked carefully.

Algal treatment of pulp and paper industry wastewaters in SBR systems.

Highly colored and highly polluted pulp and paper industry wastewaters are proposed to be treated by using algae in sequential batch reactors (SBR). Results of batch studies revealed that up to 74% COD; 74% color removal could be attained in about 40 days of incubation. From the preliminary SBR experiments, filling period was found to be a critical step affecting the overall efficiency when mixing and aeration is applied during filling. Therefore, 5 different filling periods (4, 6, 8, 10 and 12 days) were studied with a total SBR cycle of 15 days. For all filling periods; COD, color and AOX removal efficiencies increased with increasing filling time. Maximum removal efficiencies achieved were 60 to 85% for COD, 42 to 75% for color and 82 to 93% for AOX for the filling periods of 4 to 12 days. For 8 days or longer filling periods, no additional reaction time was required. Results showed that, organics in the wastewater were both chlorinated and non-chlorinated; algae removed these mainly by metabolism; and chlorine cleavage from chlorinated organic molecules was more rapid than the degradation of non-chlorinated and colored organics. Adsorbed lignin on algal biomass was found to be varying between 10-20% depending on filling period applied.

Effects of 2,4-dichlorophenol on activated sludge.

The effects of 2,4-dichlorophenol (2,4-DCP) on both acclimated and unacclimated activated sludge were investigated in batch reactors. The IC(50) values on the basis of maximum specific growth rate ( micro(m)), percent chemical oxygen demand (COD) removal efficiency and sludge activity were found to be 72, 60 and 47 mg l(-1), respectively, for unacclimated culture. The percent COD removal efficiencies of unacclimated culture were affected adversely, even at low concentrations, whereas culture acclimated to 75 mg 2,4-DCP l(-1) could tolerate about 200 mg 2,4-DCP l(-1)on the basis of COD removal efficiency. Although yield coefficient values of unacclimated culture increased surprisingly to very high values with the addition of 2,4-DCP, a linear decrease with respect to 2,4-DCP concentrations was observed for acclimated culture. Although no removal was observed with unacclimated culture, almost complete removal of 2,4-DCP up to a concentration of 148.7 mg l(-1) was observed with acclimated culture. It was showed that the culture could use 2,4-DCP as sole organic carbon source, although higher removal efficiencies in the presence of a readily degradable substrate were observed. Culture acclimated to 4-chlorophenol used 2,4-DCP as sole organic carbon source better than those acclimated to 2,4-DCP.