Bulk Nanostructured Silicide Thermoelectric Materials by Reversible Hydrogen Absorption-Desorption.

The production of bulk nanostructured silicide thermoelectric materials by a reversible hydrogen absorption-desorption process is demonstrated. Here, high-pressure reactive milling under 100 bar hydrogen is used to decompose the Ca2 Si phase into CaH2 and Si. Subsequent vacuum heat treatment results in hydrogen desorption and recombination of the constituents into the original phase. By changing the heat treatment temperature, recombination into Ca2 Si or Ca5 Si3 can be achieved. Most importantly, the advanced synthesis process enables drastic and simple microstructure refinement by more than two orders of magnitude, from a grain size of around 50 µm in the initial ingot to 100-200 nm after the hydrogen absorption-desorption process. Fine precipitates with sizes ranging from 10-50 nm are forming coherently inside the grains. Thus, the route is promising and can be used for reducing thermal conductivity due to phonon scattering from grain boundaries as well as through nanostructuring with second-phase precipitates. Moreover, the process is environmentally friendly since hydrogen is reversibly absorbed, desorbed, and can be fully recovered.

Life Cycle Assessment of Rare Earth Elements-Free Permanent Magnet Alternatives: Sintered Ferrite and Mn-Al-C.

Permanent magnets are fundamental constituents in key sectors such as energy and transport, but also robotics, automatization, medicine, etc. High-performance magnets are based on rare earth elements (RE), included in the European list of critical raw materials list. The volatility of their market increased the research over the past decade to develop RE-free magnets to fill the large performance/cost gap existing between ferrites and RE-based magnets. The improvement of hard ferrites and Mn-Al-C permanent magnets plays into this important technological role in the near future. The possible substitution advantage was widely discussed in the literature considering both magnetic properties and economic aspects. To evaluate further sustainability aspects, the present paper gives a life cycle assessment quantifying the environmental gain resulting from the production of RE-free magnets based on traditional hexaferrite and Mn-Al-C. The analysis quantified an advantage of both magnets that overcomes the 95% in all the considered impact categories (such as climate change, ozone depletion, human toxicity) compared to RE-based technologies. The benefit also includes the health and safety of working time aspects, proving possible reduction of worker risks by 3-12 times. The results represent the fundamentals for the development of green magnets that are able to significantly contribute to an effective sustainable transition.