Ultra strong silicon-coated carbon nanotube nonwoven fabric as a multifunctional lithium-ion battery anode.

Materials that can perform simultaneous functions allow for reductions in the total system mass and volume. Developing technologies to produce flexible batteries with good performance in combination with high specific strength is strongly desired for weight- and power-sensitive applications such as unmanned or aerospace vehicles, high-performance ground vehicles, robotics, and smart textiles. State of the art battery electrode fabrication techniques are not conducive to the development of multifunctional materials due to their inherently low strength and conductivities. Here, we present a scalable method utilizing carbon nanotube (CNT) nonwoven fabric-based technology to develop flexible, electrochemically stable (∼494 mAh·g(-1) for 150 cycles) battery anodes that can be produced on an industrial scale and demonstrate specific strength higher than that of titanium, copper, and even a structural steel. Similar methods can be utilized for the formation of various cathode and anode composites with tunable strength and energy and power densities.

Towards ultrathick battery electrodes: aligned carbon nanotube-enabled architecture.

Vapor deposition techniques were utilized to synthesize very thick (∼1 mm) Li-ion battery anodes consisting of vertically aligned carbon nanotubes coated with silicon and carbon. The produced anode demonstrated ultrahigh thermal (>400 W·m(-1) ·K(-1)) and high electrical (>20 S·m(-1)) conductivities, high cycle stability, and high average capacity (>3000 mAh·g(Si) (-1)). The processes utilized allow for the conformal deposition of other materials, thus making it a promising architecture for the development of Li-ion anodes and cathodes with greatly enhanced electrical and thermal conductivities.