Waste Study on Flexible Food and Non-Food Packaging: Detailed Analysis of the Plastic Composition of European Polyethylene-Containing Waste Streams.

Despite extensive sorting, packaging waste often contains a mixture of different materials that make high-quality recycling difficult, especially in the case of flexible packaging. This is partly due to the widespread use of multi-layer laminates and packaging consisting of different inseparably combined materials. To improve the post-consumer recyclate quality and develop optimised recycling processes, it is important to generate a comprehensive understanding of the composition of the sorted packaging waste streams. Therefore, in this study, polyolefin sorting fractions for flexible packaging waste from three European countries are analysed in detail. By selective extraction of the different plastics, their mass fractions in the waste streams are determined. This shows that the PE-rich sorting fractions for flexible packaging are made up of 85-90% of PE, but also contain a certain proportion of foreign materials. A detailed analysis of the layer structures of various types of packaging also provides information on the prevalence of multi-layer packaging and the polymer and non-polymer materials used therein. This shows that particularly in food packaging, with 63-84% of multi-layer and 50-70% of multi-material packaging, a high proportion of foreign materials is used and introduced into the sorting fractions. These insights provide a valuable contribution to the development of recyclable packaging, potential sorting streams and recycling processes, especially with regard to the challenges of the closed-loop recycling of food packaging.

Quality comparison of plastic packaging waste from different separation systems: Result enhancement with non-negative matrix factorization of FTIR spectra.

Whether plastic packaging waste is disposed of in different bins (source separation, S) or in a single bin (post source separation, P) is generally assumed to impact the waste stream's quality. To elucidate this question, we evaluated the quality of LDPE, HDPE, and PP plastic waste from both separation systems (S and P) through a concise analytical strategy. The materials received similar treatment after collection (e.g., washing, NIR-sorting). A multivariate approach to ATR-FTIR spectroscopy was developed to assess their material composition and the effect of washing. Results were complemented by TGA, DSC, and py-GC/MS analysis. The material performance was investigated by a lab-scale extrusion and granulation, followed by an assessment of the mechanical properties and the melt volume rate. Our study reveals the HDPE materials to be of good quality, regardless of their source. For LDPE and PP, the P-materials are fractionally more contaminated after washing. Both PP-materials display poor material performance with highly fluctuating elongations-at-break (between 30% and 380%). S-LDPE was found to contain more polymeric impurities than P-LDPE. We conclude that the quality depends strongly on the material type and on the treatment after collection (washing, sorting). The multivariate approach to FTIR data evaluation we propose aims at simplifying the quality evaluation of polyolefin waste plastics and may serve as a basis for future work in this field.

Characterization of odorous contaminants in post-consumer plastic packaging waste using multidimensional gas chromatographic separation coupled with olfactometric resolution.

The increasing world population with their growing consumption of goods escalates the issue of sustainability concepts with increasing demands in recycling technologies. Recovery of post-consumer packaging waste is a major topic in this respect. However, contamination with odorous constituents currently curtails the production of recycling products that meet the high expectations of both consumers and industry. To guarantee odor-free recyclates, the main prerequisite is to characterize the molecular composition of the causative odorants in post-consumer plastic packaging waste. However, targeted characterization of odorous trace contaminants among an abundance of volatiles is a major challenge and requires specialized and high-resolution analytical approaches. For this aim, post-consumer packaging waste was characterized by sensory analysis and two-dimensional high resolution gas chromatography coupled with mass spectrometry and olfactometry. The 33 identified odorants represent various structural classes as well as a great diversity of smell impressions with some of the compounds being identified in plastics for the first time. Substances unraveled within this study provide insights into sources of odorous contamination that will require specific attention in the future in terms of screening and prevention in recycling products.