Bio-Inspired Pressure-Dependent Programmable Mechanical Metamaterial with Self-Sealing Ability.

Self-sealing is one of the fascinating functions in nature that enables living material systems to respond immediately to damage. A prime plant model is Delosperma cooperi, which can rapidly self-seal damaged succulent leaves by systematically deforming until the wound closes. Inspired by this self-sealing principle, a novel programmable mechanical metamaterial has been developed to mimic the underlying damage management concept. This material is able to react autonomously to changes in its physical condition caused by an induced damage. To design this ability into the programmable metamaterial, a permeable unit cell design has been developed that can change size depending on the internal pressure. The parameter space and associated mechanical functionality of the unit cell design is simulated and analyzed under periodic boundary conditions and various pressures. The principles of self-sealing behavior in designed metamaterials are investigated, crack closure efficiency is identified for different crack lengths, the limitations of the proposed approach are discussed, and successful crack closure is experimentally demonstrated in the fabricated metamaterial. Although this study facilitates the first step on the way of integrating new bio-inspired principles in the metamaterials, the results show how programmable mechanical metamaterials might extend materials design space from pure properties to life-like abilities.

Idealized 3D Auxetic Mechanical Metamaterial: An Analytical, Numerical, and Experimental Study.

Mechanical metamaterials are man-made rationally-designed structures that present unprecedented mechanical properties not found in nature. One of the most well-known mechanical metamaterials is auxetics, which demonstrates negative Poisson's ratio (NPR) behavior that is very beneficial in several industrial applications. In this study, a specific type of auxetic metamaterial structure namely idealized 3D re-entrant structure is studied analytically, numerically, and experimentally. The noted structure is constructed of three types of struts-one loaded purely axially and two loaded simultaneously flexurally and axially, which are inclined and are spatially defined by angles θ and φ. Analytical relationships for elastic modulus, yield stress, and Poisson's ratio of the 3D re-entrant unit cell are derived based on two well-known beam theories namely Euler-Bernoulli and Timoshenko. Moreover, two finite element approaches one based on beam elements and one based on volumetric elements are implemented. Furthermore, several specimens are additively manufactured (3D printed) and tested under compression. The analytical results had good agreement with the experimental results on the one hand and the volumetric finite element model results on the other hand. Moreover, the effect of various geometrical parameters on the mechanical properties of the structure was studied, and the results demonstrated that angle θ (related to tension-dominated struts) has the highest influence on the sign of Poisson's ratio and its extent, while angle φ (related to compression-dominated struts) has the lowest influence on the Poisson's ratio. Nevertheless, the compression-dominated struts (defined by angle φ) provide strength and stiffness for the structure. The results also demonstrated that the structure could have zero Poisson's ratio for a specific range of θ and φ angles. Finally, a lightened 3D re-entrant structure is introduced, and its results are compared to those of the idealized 3D re-entrant structure.

Femur Auxetic Meta-Implants with Tuned Micromotion Distribution.

Stress shielding and micromotions are the most significant problems occurring at the bone-implants interface due to a mismatch of their mechanical properties. Mechanical 3D metamaterials, with their exceptional behaviour and characteristics, can provide an opportunity to solve the mismatch of mechanical properties between the bone and implant. In this study, a new porous femoral hip meta-implant with graded Poisson's ratio distribution was introduced and its results were compared to three other femoral hip implants (one solid implant, and two porous meta-implants, one with positive and the other with a negative distribution of Poisson's ratio) in terms of stress and micromotion distributions. For this aim, first, a well-known auxetic 3D re-entrant structure was studied analytically, and precise closed-form analytical relationships for its elastic modulus and Poisson's ratio were derived. The results of the analytical solution for mechanical properties of the 3D re-entrant structure presented great improvements in comparison to previous analytical studies on the structure. Moreover, the implementation of the re-entrant structure in the hip implant provided very smooth results for stress and strain distributions in the lattice meta-implants and could solve the stress shielding problem which occurred in the solid implant. The lattice meta-implant based on the graded unit cell distribution presented smoother stress-strain distribution in comparison with the other lattice meta-implants. Moreover, the graded lattice meta-implant gave minimum areas of local stress and local strain concentration at the contact region of the implants with the internal bone surfaces. Among all the cases, the graded meta-implant also gave micromotion levels which are the closest to values reported to be desirable for bone growth (40 µm).