The flow pattern effects of hydrodynamic cavitation on waste activated sludge digestibility.

The disintegration of raw sludge is of importance for enhancing biogas production and facilitates the degradation of substrates for microorganisms so that the efficiency of digestion can be increased. In this study, the effect of hydrodynamic cavitation (HC) as a pretreatment approach for waste activated sludge (WAS) was investigated at two upstream pressures (0.83 and 1.72 MPa) by using a milli-scale apparatus which makes sludge pass through an orifice with a restriction at the cross section of the flow. The HC probe made of polyether ether ketone (PEEK) material was tested using potassium iodide solution and it was made sure that cavitation occurred at the selected pressures. The analysis on chemical effects of HC bubbles collapse suggested that not only cavitation occurred at low upstream pressure, i.e., 0.83 MPa, but it also had high intensity at this pressure. The pretreatment results of HC implementation on WAS were also in agreement with the chemical characterization of HC collapse. Release of soluble organics and ammonium was observed in the treated samples, which proved the efficiency of the HC pretreatment. The methane production was improved during the digestion of the treated samples compared to the control one. The digestion of treated WAS sample at lower upstream pressure (0.83 MPa) resulted in higher methane production (128.4 mL CH4/g VS) compared to the treated sample at higher upstream pressure (119.1 mL CH4/g VS) and control sample (98.3 mL CH4/g VS). Thus, these results showed that the HC pretreatment for WAS led to a significant increase in methane production (up to 30.6%), which reveals the potential of HC in full-scale applications.

Detergent Dissolution Intensification via Energy-Efficient Hydrodynamic Cavitation Reactors.

In this study, we explored the potential of hydrodynamic cavitation (HC) for use in dissolution of liquid and powder detergents. For this, microfluidic and polyether ether ketone (PEEK) tube HC reactors with different configurations were employed, and the results from the reactors were compared with a magnetic stirrer, as well as a tergotometer. According to our results PEEK tube HC reactors present the best performance for dissolution of liquid and powder detergents. In the case of liquid detergent, for the same level of initial concentration and comparable final dissolution, the PEEK tube consumed 16.7 and 70% of the energy and time of a tergotometer and 16.7 and 14.8% of that of a magnetic stirrer, respectively. In the case of powder detergent, the PEEK tube used 12% less power than a tergotometer and 81.2% less power than a magnetic stirrer. Additionally, the time required to dissolve the detergent was reduced significantly from 1200 s in the tergotometer and 1800 s in the magnetic stirrer to just 50 s in the PEEK tube. These results suggest that HC could significantly improve the dissolution rate of liquid and powder detergents and energy consumption in washing machines.

On the application of hydrodynamic cavitation on a chip in cellular injury and drug delivery.

Hydrodynamic cavitation (HC) is a phase change phenomenon, where energy release in a fluid occurs upon the collapse of bubbles, which form due to the low local pressures. During recent years, due to advances in lab-on-a-chip technologies, HC-on-a-chip (HCOC) and its potential applications have attracted considerable interest. Microfluidic devices enable the performance of controlled experiments by enabling spatial control over the cavitation process and by precisely monitoring its evolution. In this study, we propose the adjunctive use of HC to induce distinct zones of cellular injury and enhance the anticancer efficacy of Doxorubicin (DOX). HC caused different regions (lysis, necrosis, permeabilization, and unaffected regions) upon exposure of different cancer and normal cells to HC. Moreover, HC was also applied to the confluent cell monolayer following the DOX treatment. Here, it was shown that the combination of DOX and HC exhibited a more pronounced anticancer activity on cancer cells than DOX alone. The effect of HC on cell permeabilization was also proven by using carbon dots (CDs). Finally, the cell stiffness parameter, which was associated with cell proliferation, migration and metastasis, was investigated with the use of cancer cells and normal cells under HC exposure. The HCOC offers the advantage of creating well-defined zones of bio-responses upon HC exposure simultaneously within minutes, achieving cell lysis and molecular delivery through permeabilization by providing spatial control. In conclusion, micro scale hydrodynamic cavitation proposes a promising alternative to be used to increase the therapeutic efficacy of anticancer drugs.

New Nanofiber Composition for Multiscale Bubble Capture and Separation.

Bubble dynamics inside a liquid medium and its interactions with hydrophobic and hydrophilic surfaces are crucial for many industrial processes. Electrospinning of polymers has emerged as a promising fabrication technique capable of producing a wide variety of hydrophobic and hydrophilic polymer nanofibers and membranes at a low cost. Thus, knowledge about the bubble interactions on electrospun hydrophobic and hydrophilic nanofibers can be utilized for capturing; separating; and transporting macro-, micro-, and nanobubbles. In this study, poly(methyl methacrylate) (PMMA) and PMMA-poly(ethylene glycol) (PEG) electrospun nanofibers were fabricated to investigate gas bubble interactions with submerged nanofiber mats. To improve their durability, the nanofibers were reinforced with a plastic mesh. The ultimate tensile strengths of PMMA and PMMA-30%PEG nanofibers were measured as 0.35 and 0.30 MPa, respectively. With the use of reinforcement mesh, the mechanical properties of final membranes could be improved by a factor of 70. The gas permeability of the electrospun and reinforced nanofibers was also studied using the high-speed visualization technique and a homemade setup to investigate the effect of electrospun nanofibers on the bubble coalescence and size in addition to the frequency of released bubbles from the nanofiber mat. The diffusion rate of air bubbles in hydrophobic PMMA electrospun nanofibers was measured as 10 L/s for each square meter of the nanofiber. However, the PMMA-30%PEG mat was able to restrict the diffusion of gas bubbles through its pores owing to the van der Waals force between the water molecules and nanofiber surface as well as the high stability of the thin water layer. It has been shown that the hydrophobic electrospun nanofibers can capture and coalesce the rising gas bubbles and release them with predictable size and frequency. Consequently, the diameter of bubbles introduced to the hydrophobic PMMA membrane ranged between 2 and 25 mm, whereas the diameter of bubbles released from the hydrophobic electrospun nanofibers was measured as 8 ± 1 mm. The proposed mechanism and fabricated electrospun nanofibers can enhance the efficiency of various systems such as heat exchangers, liquid-gas separation filters, and direct air capture (DAC) systems.

Hydrodynamic Cavitation on a Chip: A Tool to Detect Circulating Tumor Cells.

Circulating tumor cells (CTCs) are essential biomarkers for cancer diagnosis. Although various devices have been designed to detect, enumerate, and isolate CTCs from blood, some of these devices could have some drawbacks, such as the requirement of labeling, long process time, and high cost. Here, we present a microfluidic device based on the concept of "hydrodynamic cavitation-on-chip (HCOC)", which can detect CTCs in the order of minutes. The working principle relies on the difference of the required inlet pressure for cavitation inception of working fluids when they pass through the microfluidic device. The interface among the solid/floating particles, liquid, and vapor phases plays an important role in the strength of the fluid to withstand the rupture and cavitation formation. To this end, four experimental groups, including the "cell culture medium", "medium + Jurkat cells", "medium + Jurkat cells + CTCs", and "medium + CTCs", were tested as a proof of concept with two sets of fabricated microfluidic chips with the same geometrical dimensions, in which one set contained structural sidewall roughness elements. Jurkat cells were used to mimic white blood cells, and MDA-MB-231 cells were spiked into the medium as CTCs. Accordingly, the group with CTCs led to detectable earlier cavitation inception. Additionally, the effect of the CTC concentration on cavitation inception and the effect of the presence of sidewall roughness elements on the earlier inception were evaluated. Furthermore, CTC detection tests were performed with cancer cell lines spiked in blood samples from healthy donors. The results showed that this approach, HCOC, could be a potential approach to detect the presence of CTCs based on cavitation phenomenon and offer a cheap, user-friendly, and rapid tool with no requirement for any biomarker or extensive films acting as a biosensor. This approach also possesses straightforward application procedures to be employed for detection of CTCs.

Fundamentals, biomedical applications and future potential of micro-scale cavitation-a review.

Thanks to the developments in the area of microfluidics, the cavitation-on-a-chip concept enabled researchers to control and closely monitor the cavitation phenomenon in micro-scale. In contrast to conventional scale, where cavitation bubbles are hard to be steered and manipulated, lab-on-a-chip devices provide suitable platforms to conduct smart experiments and design reliable devices to carefully harness the collapse energy of cavitation bubbles in different bio-related and industrial applications. However, bubble behavior deviates to some extent when confined to micro-scale geometries in comparison to macro-scale. Therefore, fundamentals of micro-scale cavitation deserve in-depth investigations. In this review, first we discussed the physics and fundamentals of cavitation induced by tension-based as well as energy deposition-based methods within microfluidic devices and discussed the similarities and differences in micro and macro-scale cavitation. We then covered and discussed recent developments in bio-related applications of micro-scale cavitation chips. Lastly, current challenges and future research directions towards the implementation of micro-scale cavitation phenomenon to emerging applications are presented.

A Flexible Cystoscope Based on Hydrodynamic Cavitation for Tumor Tissue Ablation.

OBJECTIVE: Hydrodynamic cavitation is characterized by the formation of bubbles inside a flow due to local reduction of pressure below the saturation vapor pressure. The resulting growth and violent collapse of bubbles lead to a huge amount of released energy. This energy can be implemented in different fields such as heat transfer enhancement, wastewater treatment and chemical reactions. In this study, a cystoscope based on small scale hydrodynamic cavitation was designed and fabricated to exploit the destructive energy of cavitation bubbles for treatment of tumor tissues. The developed device is equipped with a control system, which regulates the movement of the cystoscope in different directions. According to our experiments, the fabricated cystoscope was able to locate the target and expose cavitating flow to the target continuously and accurately. The designed cavitation probe embedded into the cystoscope caused a significant damage to prostate cancer and bladder cancer tissues within less than 15 minutes. The results of our experiments showed that the cavitation probe could be easily coupled with endoscopic devices because of its small diameter. We successfully integrated a biomedical camera, a suction tube, tendon cables, and the cavitation probe into a 6.7 mm diameter cystoscope, which could be controlled smoothly and accurately via a control system. The developed device is considered as a mechanical ablation therapy, can be a solid alternative for minimally invasive tissue ablation methods such as radiofrequency (RF) and laser ablation, and could have lower side effects compared to ultrasound therapy and cryoablation.

Design and fabrication of a vigorous "cavitation-on-a-chip" device with a multiple microchannel configuration.

Hydrodynamic cavitation is one of the major phase change phenomena and occurs with a sudden decrease in the local static pressure within a fluid. With the emergence of microelectromechanical systems (MEMS), high-speed microfluidic devices have attracted considerable attention and been implemented in many fields, including cavitation applications. In this study, a new generation of 'cavitation-on-a-chip' devices with eight parallel structured microchannels is proposed. This new device is designed with the motivation of decreasing the upstream pressure (input energy) required for facile hydrodynamic cavitation inception. Water and a poly(vinyl alcohol) (PVA) microbubble (MB) suspension are used as the working fluids. The results show that the cavitation inception upstream pressure can be reduced with the proposed device in comparison with previous studies with a single flow restrictive element. Furthermore, using PVA MBs further results in a reduction in the upstream pressure required for cavitation inception. In this new device, different cavitating flow patterns with various intensities can be observed at a constant cavitation number and fixed upstream pressure within the same device. Moreover, cavitating flows intensify faster in the proposed device for both water and the water-PVA MB suspension in comparison to previous studies. Due to these features, this next-generation 'cavitation-on-a-chip' device has a high potential for implementation in applications involving microfluidic/organ-on-a-chip devices, such as integrated drug release and tissue engineering.

A Study on the Acoustic Response of Pickering Perfluoropentane Droplets in Different Media.

Acoustic droplet vaporization (ADV) is the physical process of liquid-to-gas phase transition mediated by pressure variations in an ultrasound field. In this study, the acoustic response of novel particle-stabilized perfluoropentane droplets was studied in bulk and confined media. The oil/water interface was stabilized by cellulose nanofibers. First, their acoustic responses under idealized conditions were examined to assess their susceptibility to undergo ADV. Second, the droplets were studied in a more realistic setting and placed in a confined medium. Lastly, an imaging setup was developed and tested on the droplets. The acoustic response could be seen when the amplitude of the peak negative pressure (PNP) was above 200 kPa, suggesting that this is the vaporization pressure threshold for these droplets. Increasing the PNP resulted in a decrease in signal intensity over time, suggesting a more destructive behavior. The imaging setup was able to differentiate between the droplets and the surrounding tissue. Results obtained within this study suggest that these droplets have potential in terms of ultrasound-mediated diagnostics and therapy.

An ecologically friendly process for graphene exfoliation based on the "hydrodynamic cavitation on a chip" concept.

Tremendous research efforts have recently focused on the synthesis of graphene from graphitic materials, while environmental issues, scalability, and cost are some of the major challenges to be surmounted. Liquid phase exfoliation (LPE) of graphene is one of the principal methods for this synthesis. Nevertheless, sufficient information about the mechanisms of exfoliation has yet to emerge. Here, a microreactor based on the hydrodynamic cavitation (HC) on a chip concept is introduced to exfoliate graphite in a totally green process which involves only natural graphite flakes and water. HC-treated graphitic materials were characterized by UV-Vis and Raman spectroscopy, DLS (Dynamic Light Scattering), AFM (Atomic Force Microscopy), and SEM (Scanning Electron Microscopy) analyses. The present sustainable reactor system was found to exfoliate thick and large graphite particles to nano-sized sheets (∼1.2 nm) with a lateral size of ∼500 nm to 5 µm.

On the Development of a Novel Contrast Pulse Sequence for Polymer-Shelled Microbubbles.

Contrast agents are routinely used in ultrasound examinations. Nonlinear ultrasound imaging techniques have been developed over decades to enhance the contrast between the tissue and the blood pool after the injection of ultrasound contrast agents (UCAs). In this study, we introduce a new contrast pulse sequence, CPS4. The CPS4 combines pulse inversion (PI), subharmonic (SH), and ultraharmonic (UH) techniques to remove propagation distortion while capturing the unique SH and UH responses from UCAs. The novel CPS4 and conventional PI, SH, and UH techniques were used to detect the presence of a research-grade, thick-shell, polymer microbubble in a tissue-mimicking flow phantom. The contrast-to-tissue ratios (CTRs) obtained from the applications of all techniques were compared. The results show that the highest CTR of approximately 16 dB was obtained using CPS4, which was superior to the individual reference techniques: PI, SH, and UH techniques, in all scenarios considered in this study.

Unravelling the Acoustic and Thermal Responses of Perfluorocarbon Liquid Droplets Stabilized with Cellulose Nanofibers.

The attractive colloidal and physicochemical properties of cellulose nanofibers (CNFs) at interfaces have recently been exploited in the facile production of a number of environmentally benign materials, e.g. foams, emulsions, and capsules. Herein, these unique properties are exploited in a new type of CNF-stabilized perfluoropentane droplets produced via a straightforward and simple mixing protocol. Droplets with a comparatively narrow size distribution (ca. 1-5 µm in diameter) were fabricated, and their potential in the acoustic droplet vaporization process was evaluated. For this, the particle-stabilized droplets were assessed in three independent experimental examinations, namely temperature, acoustic, and ultrasonic standing wave tests. During the acoustic droplet vaporization (ADV) process, droplets were converted to gas-filled microbubbles, offering enhanced visualization by ultrasound. The acoustic pressure threshold of about 0.62 MPa was identified for the cellulose-stabilized droplets. A phase transition temperature of about 22 °C was observed, at which a significant fraction of larger droplets (above ca. 3 µm in diameter) were converted into bubbles, whereas a large part of the population of smaller droplets were stable up to higher temperatures (temperatures up to 45 °C tested). Moreover, under ultrasound standing wave conditions, droplets were relocated to antinodes demonstrating the behavior associated with the negative contrast particles. The combined results make the CNF-stabilized droplets interesting in cell-droplet interaction experiments and ultrasound imaging.

Review on Acoustic Droplet Vaporization in Ultrasound Diagnostics and Therapeutics.

Acoustic droplet vaporization (ADV) is the physical process in which liquid undergoes phase transition to gas after exposure to a pressure amplitude above a certain threshold. In recent years, new techniques in ultrasound diagnostics and therapeutics have been developed which utilize microformulations with various physical and chemical properties. The purpose of this review is to give the reader a general idea on how ADV can be implemented for the existing biomedical applications of droplet vaporization. In this regard, the recent developments in ultrasound therapy which shed light on the ADV are considered. Modern designs of capsules and nanodroplets (NDs) are shown, and the material choices and their implications for function are discussed. The influence of the physical properties of the induced acoustic field, the surrounding medium, and thermophysical effects on the vaporization are presented. Lastly, current challenges and potential future applications towards the implementation of the therapeutic droplets are discussed.

A New Method for Intense Cavitation Bubble Generation on Layer-by-Layer Assembled SLIPS.

The importance of surface topology for the generation of cavitating flows in micro scale has been emphasized during the last decade. In this regard, the utilization of surface roughness elements is not only beneficial in promoting mass transportation mechanisms, but also in improving the surface characteristics by offering new interacting surface areas. Therefore, it is possible to increase the performance of microfluidic systems involving multiphase flows via modifying the surface. In this study, we aim to enhance generation and intensification of cavitating flows inside microfluidic devices by developing artificial roughness elements and trapping hydrophobic fluorinated lubricants. For this, we employed different microfluidic devices with various hydraulic diameters, while roughness structures with different lengths were formed on the side walls of microchannel configurations. The surface roughness of these devices was developed by assembling various sizes of silica nanoparticles using the layer-by-layer technique (D2). In addition, to compare the cavitating flow intensity with regular devices having plain surfaces (D1), highly fluorinated oil was trapped within the pores of the existing thin films in the configuration D2 via providing the Slippery Liquid-Infused Porous Surface (D3). The microfluidic devices housing the short microchannel and the extended channel were exposed to upstream pressures varying from 1 to 7.23 MPa. Cavitation inception and supercavitation condition occured at much lower upstream pressures for the configurations of D2 and D3. Interestingly, hydraulic flip, which rarely appears in the conventional conical nozzles at high pressures, was observed at moderate upstream pressures for the configuration D2 proving the air passage existence along one side of the channel wall.

Engineered Lateral Roughness Element Implementation and Working Fluid Alteration to Intensify Hydrodynamic Cavitating Flows on a Chip for Energy Harvesting.

Hydrodynamic cavitation is considered an effective tool to be used in different applications, such as surface cleaning, ones in the food industry, energy harvesting, water treatment, biomedical applications, and heat transfer enhancement. Thus, both characterization and intensification of cavitation phenomenon are of great importance. This study involves design and optimization of cavitation on chip devices by utilizing wall roughness elements and working fluid alteration. Seven different microfluidic devices were fabricated and tested. In order to harvest more energy from cavitating flows, different roughness elements were used to decrease the inlet pressure (input to the system), at which cavitation inception occurs. The implemented wall roughness elements were engineered structures in the shape of equilateral triangles embedded in the design of the microfluidic devices. The cavitation phenomena were also studied using ethanol as the working fluid, so that the fluid behavior differences in the tested cavitation on chip devices were explained and compared. The employment of the wall roughness elements was an effective approach to optimize the performances of the devices. The experimental results exhibited entirely different flow patterns for ethanol compared to water, which suggests the dominant effect of the surface tension on hydrodynamic cavitation in microfluidic channels.

Energy Harvesting in Microscale with Cavitating Flows.

Energy harvesting from thermal energy has been widely exploited to achieve energy savings and clean technologies. In this research, a new cost-effective and environment-friendly solution is proposed for the growing individual energy needs thanks to the energy application of cavitating flows. With the aid of cavitating jet flows from microchannel configurations of different sizes, it is shown that significant temperature rise (as high as 5.7 °C) can be obtained on the surface of the thin plate. The obtained heat energy could be integrated to a thermoelectric power generator, which can be used as a power resource for consumer devices, such as cell phones and laptops. To explore the difference in the temperature rise with different microtube diameters, namely, 152, 256, 504, and 762 µm, and also with different upstream pressures of 10, 20, 40, and 60 bar, the cavitation flow patterns are captured and analyzed using an advanced high-speed visualization system. The analysis of the captured data showed that different flow patterns exist for different diameters of the microtubes, including a pattern shift from micro- to macroscale, which accompanied the pattern of temporal results very well.

Review on Lithotripsy and Cavitation in Urinary Stone Therapy.

Cavitation is the sudden formation of vapor bubbles or voids in liquid media and occurs after rapid changes in pressure as a consequence of mechanical forces. It is mostly an undesirable phenomenon. Although the elimination of cavitation is a major topic in the study of fluid dynamics, its destructive nature could be exploited for therapeutic applications. Ultrasonic and hydrodynamic sources are two main origins for generating cavitation. The purpose of this review is to give the reader a general idea about the formation of cavitation phenomenon and existing biomedical applications of ultrasonic and hydrodynamic cavitation. Because of the high number of the studies on ultrasound cavitation in the literature, the main focus of this review is placed on the lithotripsy techniques, which have been widely used for the treatment of urinary stones. Accordingly, cavitation phenomenon and its basic concepts are presented in Section II. The significance of the ultrasound cavitation in the urinary stone treatment is discussed in Section III in detail and hydrodynamic cavitation as an important alternative for the ultrasound cavitation is included in Section IV. Finally, side effects of using both ultrasound and hydrodynamic cavitation in biomedical applications are presented in Section V.