Construction Sheets Made of High-Performance Flame-Retardant Nonwoven Fabrics and Combustion-Resistant Polyurethane Foam: Preparation Process and Property Evaluations.

In this study, nonwoven fabrics, rigid polyurethane foam (RPUF), Basalt woven fabrics, and an aluminum foil film mold are used to produce multi-functional composite sheets with flame-retardant, sound-absorbing, and electromagnetic-shielding functions. The nonwoven layer is composed of Nomex fibers, flame-retardant PET fibers, and low-melting-point (LMPET) fibers via the needle rolling process. The optimal Nomex fiber/flame-retardant PET fiber/LMPET fiber (N/F/L) nonwoven fabrics are then combined with rigid polyurethane (PU) foam, Basalt woven fabric, and an aluminum foil film mold, thereby producing nonwoven/rigid polyurethane foam/Basalt woven fabric composite sheets that are wrapped in the aluminized foil film. The test results indicate that formed with a foaming density of 60 kg/m3 and 10 wt% of a flame retardant, the composite sheets exhibit electromagnetic interference shielding efficacy (EMI SE) that exceeds 40 dB and limiting oxygen index (LOI) that is greater than 26. The efficient and highly reproducible experimental design proposed in this study can produce multifunctional composite sheets that feature excellent combustion resistance, sound absorption, and EMI SE and are suitable for use in the transportation, industrial factories, and building wall fields.

Reinforcement Effects of Shear Thickening Fluid over Mechanical Properties of Nonwoven Fabrics.

Conventional personal protective equipment is usually made in multilayer stacks, and appears clumsy and uncomfortable, offering limited protection. In recent years, a newly-developed nanosuspension, shear thickening fluids (STFs), has been commonly applied to buffer and shock absorption. In this study, nonwoven fabrics are impregnated with 30 wt%, 35 wt%, or 40 wt% STF in order to strengthen the interaction among fibers. The resultant STF composite nonwoven fabrics are observed for their morphology, and tested for their tensile strength, tearing strength, bursting strength, and dynamic impact resistance, thereby examining the damage resistance of the materials. The SEM images indicate that the fibers are adhered with a tremendous amount of silicon dioxide (SiO2) particulates with a rise in the STF concentration, due to which the smooth fibers become rough. Moreover, the mechanical test results indicate that a rise in the STF concentration improves the frictional force during the relative motion of fibers, which subsequently mechanically strengthens the STF composite nonwoven fabrics. The dynamic impact test results show that when the STF concentration increases from 30 wt% to 35 wt%, the materials exhibit dynamic impact strength that is significantly improved to 51.9%. Nonetheless, significant improvement in dynamic impact strength is absent when the STF concentration increases to 40 wt%. To sum up, a critical value of STF concentration has a positive influence over the mechanical strengths of STF composite nonwoven fabrics.

A Study on Highly Effective Electromagnetic Wave Shield Textile Shell Fabrics Made of Point Polyester/Metallic Core-Spun Yarns.

In this study, stainless steel (SS) filaments are wrapped in Ge fibers to form core-spun yarns. The yarns along with 500 D polyester (PET) fibers undergo weaving, thereby forming functional woven fabrics. The experiment is composed of two parts:yarns and fabrics. The yarns are twisted with TPI of 8, 9, 10, 11, and 12, and then tested for tensile strength and tensile elongation. The yarns possess mechanical properties that are dependent on the TPI-the higher the TPI, the better the mechanical properties. The maximal mechanical properties occur when the core-spun yarns are made of 12 TPI where the maximal tensile strength is 5.26 N and the lowest elongation is 43.2%. As for the functional woven fabrics, they are made of Ge/SS core-spun yarns as the weft yarns and 500 D PET yarns as the warp yarns. The tensile strength, tensile elongation, negative ion release, electromagnetic interference shielding effectiveness (EMI SE), and air permeability tests are conducted, determining the optimal woven fabrics. The 12 TPI core-spun yarns provide the woven fabrics with the maximal tensile strength of 153.6 N and the optimal elongation at break of 10.08%. In addition, the woven fabrics made with 8 or 9 TPI core-spun yarns exhibit an optimal EMI SE of 41 dB, an optimal air permeability of 212 cm3/cm2/s, and an optimal release amount of negative ion of 550-600 ions/cc. The proposed woven fabrics have a broad range of applications, such as functional garments and bedding.

Functional Hollow Ceramic Microsphere/Flexible Polyurethane Foam Composites with a Cell Structure: Mechanical Property and Sound Absorptivity.

Noise pollution is the primary environmental issue that is increasingly deteriorated with the progress of modern industry and transportation; hence, the purpose of this study is to create flexible PU foam with mechanical properties and sound absorption. In this study, hollow ceramic microsphere (HCM) is used as the filler of polyurethane (PU) foam for mechanical reinforcement. The sound absorption efficacy of PU pores and the hollow attribute of HCM contribute to a synergistic sound absorption effect. HCM-filled PU foam is evaluated in terms of surface characteristic, mechanical properties, and sound absorption as related to the HCM content, determining the optimal functional flexible PU foam. The test results indicate that the presence of HCM strengthens the stability of the cell structure significantly. In addition, the synergistic effect can be proven by a 2.24 times greater mechanical strength and better sound absorption. Specifically, with more HCM, the flexible PU foam exhibits significantly improved sound absorption in high frequencies, suggesting that this study successfully generates functional PU foam with high mechanical properties and high sound absorption.

Preparation of Needleless Electrospinning Polyvinyl Alcohol/Water-Soluble Chitosan Nanofibrous Membranes: Antibacterial Property and Filter Efficiency.

Electrospinning is an efficient method of producing nanofibers out of polymers that shows a great potential for the filtration territory. Featuring water-soluble chitosan (WS-CS), a low-pollution process and a self-made needleless machine, PVA/WS-CS nanofibrous membranes were prepared and evaluated for nanofiber diameter, bacteriostatic property, filtration efficiency, pressure drop, and quality factor. Test results indicate that the minimal fiber diameter was 216.58 ± 58.15 nm. Regardless of the WS-CS concentration, all of the PVA/WS-CS nanofibrous membranes attained a high porosity and a high water vapor transmission rate (WVTR), with a pore size of 12.06-22.48 nm. Moreover, the membranes also exhibit bacteriostatic efficacy against Staphylococcus aureus, an optimal quality factor of 0.0825 Pa-1, and a filtration efficiency as high as 97.0%, that is 72.5% higher than that of common masks.

Lay-Up Compound Matrices for Application of Medical Protective Clothing: Manufacturing Techniques and Property Evaluations.

Medical protective clothing is the first line of defense for medical staff, which makes the acquisition of protection and multiple function challenging. When it comes to contagious diseases, the physical properties of protective clothing are deemed the top priority and, subsequently, they have significant meaning for the structural design, production cost evaluation, convenient production, and innovation. In this study, nonwoven technology is employed to produce matrices in which mechanical properties are supported by Tencel fibers and recycled Kevlar fibers. Next, the electrostatic spinning is conducted to generate breathable and waterproof films. The nonwoven fabrics and membranes are combined to have diverse functions, forming lay-up compound matrices for medical protective clothing. Moreover, measurements are conducted to characterize the lay-up compound matrices in terms of the tensile strength, tearing strength, bursting strength, puncture resistance, stiffness, air-permeable property, surface resistance, comfort performance, sub-micron particulate filtration efficiency, and the penetration of synthetic blood. As for the nonwoven fabrics, the mechanical properties are significantly improved after Kevlar fibers are incorporated. The tensile strength is (62.6 ± 2.4) N along the machine direction (MD) and (50.1 ± 3.1) N along the cross machine direction (CD); the tearing strength is (29.5 ± 1.6) N along the MD and (43.0 ± 1.7) N along the CD; the bursting strength is (365.8 ± 5.0) kPa; and the puncture resistance is (22.6 ± 1.0) N. Moreover, the lay-up compound matrices exhibit a stiffness of (14.7 ± 0.2) cm along the MD and (14.6 ± 0.1) cm along the CD, a surface resistance of (2.85 × 109 ± 0.37 × 109) Ω, an air-permeable property of (45.4 ± 2.3) cm3/s/cm2, and sub-micron particulate filtration efficiency of over 98%. In the measurement for penetration of synthetic blood, the K40/PAN/TPU group prevents the synthetic blood from penetration. Hence, the incorporation of recycled Kevlar fibers and lay-up compound technique creates good physical properties, an appropriate comfort attribute, and functions, which suggests that this study provides a greater diversity and new concepts for the production of medical protective clothing.

A Study on Carbon Fiber Composites with Low-Melting-Point Polyester Nonwoven Fabric Reinforcement: A Highly Effective Electromagnetic Wave Shield Textile Material.

In this study, a low-melting-point polyester nonwoven fabric (L), a nylon spacer fabric (N), and a carbon fiber woven fabric (C) are laminated in different orders and then needle-bonded at a depth of 15.0 cm to form NLC, NLN, CLC, and CLN composites with a sandwich construction. Regardless of the lamination order, four composite types exhibit high tensile strengths and tearing strengths. Based on the ASTM D4935-18 test standard, the electromagnetic wave shielding measurement is conducted in a frequency range of 1~3 GHz. The two groups-NLC and CLN-demonstrate different electromagnetic wave shields, which are -45~-65 dB for the former, and -60 dB for the latter. According to FTTS-FA-003, in the specified requirements of the test method for electromagnetic shielding textiles, the proposed composites achieve level III, which is the highest standard, and are thus qualified for use in the aviation, construction, and commerce fields.

Evaluations of Electrostatic Filtration Efficiency and Antibacterial Efficacy of Antibacterial Electret Polypropylene Filters: Effects of Using Low Molecular Antibacterial Agent as Additive.

In recent years, air filtration has been gaining much attention, and now people are much more concerned about antibacterial filters due to the spreading of COVID-19. The electret polypropylene (PP) nonwoven fabrics possess excellent filtration efficiency but a limited antibacterial effect against S. aureus and E. coli, and therefore triclosan is used in this study. Serving as an antibacterial agent, triclosan with a low molecular weight is an effective additive for the test results, indicating that the presence of triclosan strengthens the antibacterial effects of the filters. In addition, triclosan also strengthens the PP's crystallinity, which in turn betters the filtration efficiency of the filters concurrently. Demonstrating powerful filtration and antibacterial performances, the antibacterial electret PP filters are highly qualified for filter applications.

Effects of Perforation on Rigid PU Foam Plates: Acoustic and Mechanical Properties.

Factories today are equipped with diverse mechanical equipment in response to rapid technological and industrial developments. Industrial areas located near residential neighborhoods cause massive environmental problems. In particular, noise pollution results in physical and psychological discomfort, and is a seen as invisible and inevitable problem. Thus, noise reduction is a critical and urgent matter. In this study, rigid polyurethane (PU) foam plates undergo perforation using a tapping machine. The mechanical and acoustic properties of these perforated plates as related to perforation rate and perforation depth are evaluated in terms of compression strength, drop-weight impact strength, and sound absorption coefficient. Experimental results indicate that applying the perforation process endows the rigid PU foaming plates with greater load absorption and better sound absorption at medium and high frequencies.

Insert earphone modeling and measurement by IEC-60711 coupler.

In this study, an analytical model based on the equivalent circuit method is developed to simulate the frequency response of an insert earphone. This earphone incorporates a miniature loudspeaker commonly used in computer, communication, consumer, and car electronics. Through the laser triangulation method, electroacoustic parameters of a miniature loudspeaker are obtained. Several earphone design configurations are analyzed in accordance with the open and closed states of front leakage hole, vent, and back leakage hole. To validate the analysis, an insert earphone that is attached to IEC-60711 coupler and a specially designed fixture tube is experimentally measured for frequency response using electroacoustic equipment in the air. Simulation and experimental results show good agreement over the complete audible frequency range. Analysis indicates that states of front leakage hole, vent, and back leakage hole of an insert earphone have significant effects on frequency response. The front leakage hole affects the low frequency response, whereas the vent affects the fundamental resonance. Detailed analysis has been provided to further improve the design of insert earphones.