RESUMO
In this study, we developed and optimized a trivalent chromium coating electrodeposited on 304L stainless steel (SS) from a Cr-trivalent bath. The results reveal that the Cr coatings at all bath temperatures except for 80 °C showed clusters of polyhedral grains, however, the grain sizes decreased with an increase in bath temperature. Also, the coatings deposited at bath temperatures of 30, 50, and 60 °C experienced networks of cracks, which decreased in population density as temperature increased. However, the coatings deposited at bath temperatures of 70 and 80 °C were crack-free due to surface modification, confirmed by 3D profile results with an advanced power spectral density and a multi-Gaussian histogram analysis. The mechanical test results demonstrate that the adhesion and wear resistance of the Cr-coatings formed on the SS substrate significantly improved, with the optimal coefficient of friction of 0.18. Likewise, electrochemical behavior observations of the Cr coatings show that pitting resistance improved with the increase in bath temperature conditions, as shown in the pitting potential values which increased from 272.6 mV to 436.2 mV as bath temperature increases from 30 °C to 80 °C. From this study, it is proposed that the Cr-coatings deposited at a bath temperature of 80 °C presents the optimal coating performance concerning a combination of all the target qualities aimed, such as better tribological behavior and improved pitting resistance. Thus, enabling the establishment of an innovative method to overcome the conventional issues encountered in Cr electrodeposition of SSs.
RESUMO
The cast Fe-Ni-based austenitic heat-resistant alloys with 4.5 wt% Al and varying Ti content were developed for high-temperature application. With increase in Ti content, strength of model alloys increased gradually at 700 °C and 750 °C. At 750 °C, alloys with 35Ni-(2~4)Ti composition showed a significant increase in creep rupture life compared to 30Ni-1Ti alloy, attributed to the increase in γ'-Ni3(Al,Ti) precipitates due to higher Ni and Ti content. Among the 35Ni-(2~4)Ti alloys, increasing Ti content from 2 to 4 wt% gradually increased the creep rupture life in the as-cast condition. The creep rupture life was improved after solution annealing treatment, however, the beneficial effect of higher Ti content was not evident for 35Ni-(2~4)Ti alloys. After solution annealing, interdendritic phases were partially dissolved, but coarse B2-NiAl phases were formed. The size and amount of coarse B2-NiAl phases increased with Ti content. In the creep-tested specimens, creep void nucleation and crack propagation were observed along the coarse B2-NiAl phases, especially for high-Ti alloys. Therefore, the beneficial effect of the increase in γ'-Ni3(Al,Ti) precipitates for high-Ti alloys on creep property was limited due to the detrimental effect of the presence of coarse B2-NiAl phases.