Wafer-level fabrication of multi-element glass lenses: lens doublet with improved optical performances.

This Letter reports on the fabrication of glass lens doublets arranged in arrays and realized at wafer level by means of micro-fabrication. The technique is based on the accurate vertical assembly of separately fabricated glass lens arrays. Since each one of these arrays is obtained by glass melting in silicon cavities, silicon is employed as a spacer in order to build a well-aligned and robust optical module. It is shown that optical performance achieved by the lens doublet is better than for a single lens of equivalent numerical aperture, thanks to lower optical aberrations. The technique has good potential to match the optical requirements of miniature imaging systems.

Impact of mirror spider legs on imaging quality in Mirau micro-interferometry.

We report the impact on imaging quality of mirror suspensions, referred to as spider legs, used to support the reference mirror in a Mirau micro-interferometer that requires the vertical alignment of lens, mirror, and beamsplitter. Because the light goes from the microlens to the beamsplitter through the mirror plane, the spider legs are a source of diffraction. This impact is studied as a function of different parameters of the spider legs design. Imaging criteria, such as the resolution as well as the symmetry of the imaging system, are determined using the point spread function and the modulation transfer function of the pupil. These imaging criteria are used to determine the optimum radius of curvature, thickness, and number of legs of the spider structure. We show that 3 curved legs give performances, with specific radius of curvature and thickness, similar to a suspension-free mirror.

Dense arrays of millimeter-sized glass lenses fabricated at wafer-level.

This paper presents the study of a fabrication technique of lenses arrays based on the reflow of glass inside cylindrical silicon cavities. Lenses whose sizes are out of the microfabrication standards are considered. In particular, the case of high fill factor arrays is discussed in detail since the proximity between lenses generates undesired effects. These effects, not experienced when lenses are sufficiently separated so that they can be considered as single items, are corrected by properly designing the silicon cavities. Complete topographic as well as optical characterizations are reported. The compatibility of materials with Micro-Opto-Electromechanical Systems (MOEMS) integration processes makes this technology attractive for the miniaturization of inspection systems, especially those devoted to imaging.