Measurement of inward leakage of full-face masks in EN and ISO standards: comparison of gas and aerosol test agents.

In Europe, respiratory protective devices must be certified before they can be marketed. Among the parameters of interest, inward leakage (IL) characterizes the tightness between the face seal and the face, to verify that the device is well-designed. European standard EN 13274-1 (2001) and International Organization for Standardization (ISO) standard ISO 16900-1 (2019) specify that IL should be measured using sodium chloride (NaCl) aerosol or sulfur hexafluoride (SF6) gas. For reusable masks made of nonporous materials, both test agents are considered equally acceptable. However, the few studies that have compared IL values measured with various aerosols and gases have come to divergent conclusions. This work then aimed to measure IL with the test agents recommended by the standards to determine whether they are really equivalent. Since krypton (Kr) is an interesting candidate for replacing SF6 in standard tests, IL was assessed with SF6 and Kr simultaneously, and with NaCl aerosol using various calculation methods. Tests were carried out on 5 models of full-face masks donned on a headform connected to a breathing machine simulating 3 sinusoidal breathing rates of various intensities. The respirator fit on the headform was evaluated using a controlled negative pressure method to determine a manikin fit factor. Four scenarios were then tested to represent very poor, bad, good, and excellent fit. Gas concentration was measured using a mass spectrometer, and IL was calculated for SF6 and Kr. A combination of 3 devices allowed the determination of the number-based concentration of particles with diameters between 20 nm and 2 µm, and IL was calculated for each of the 33 channels, as well as using a cumulative number concentration. In addition, to comply with standards, a conversion was carried out to calculate IL using a cumulative mass concentration. The results of this work evidenced that the IL values measured with NaCl were systematically lower than those determined with gases. IL was also shown to vary with particle size, with a maximum value exceeding that calculated with cumulative concentrations (in number or mass). As part of the revision of the standards, protocols for measuring inward leakage should be redefined. On the one hand, acceptability thresholds should be re-evaluated according to the nature of the test agent (gas or aerosol), as it is clear that the 2 options do not give the same results for a given configuration. On the other hand, the aerosol leakage measurement protocol needs to be reworked to enable the measurement of a well-defined, robust, and reproducible inward leakage value.

Validation of krypton as a new tracer gas for the standardization tests of collective and individual protection systems.

Sulfur hexafluoride (SF6) is the reference tracer gas in many international standards for characterizing respiratory protective devices (RPD), fume cupboards, building ventilations, and other installations. However, due to its significant impact on global warming, its use is becoming increasingly restrictive. Krypton 84 (Kr) was chosen to be a possible replacement based on theoretical and practical criteria for the properties that a substitute gas should possess. While compliance with these criteria is generally sufficient to guarantee the reliability of the choice, it is essential in the case of widespread use such as a standard to validate experimentally that this tracer has the same behavior as SF6. In this regard, numerous tests have been carried out to characterize the face leakage of RPD and the rupture of containment of fume cupboards performance tests under different operating conditions. The results obtained are identical with both tracers and lead us to propose the use of Kr as a new reference gas in standards for which SF6 was used.

Predicting the lifetime of organic vapor cartridges exposed to volatile organic compound mixtures using a partial differential equations model.

In this study, equilibria, breakthrough curves, and breakthrough times were predicted for three binary mixtures of four volatile organic compounds (VOCs) using a model based on partial differential equations of dynamic adsorption coupling a mass balance, a simple Linear Driving Force (LDF) hypothesis to describe the kinetics, and the well-known Extended-Langmuir (EL) equilibrium model. The model aims to predict with a limited complexity, the BTCs of respirator cartridges exposed to binary vapor mixtures from equilibria and kinetics data obtained from single component. In the model, multicomponent mass transfer was simplified to use only single dynamic adsorption data. The EL expression used in this study predicted equilibria with relatively good accuracy for acetone/ethanol and ethanol/cyclohexane mixtures, but the prediction of cyclohexane uptake when mixed with heptane is less satisfactory. The BTCs given by the model were compared to experimental BTCs to determine the accuracy of the model and the impact of the approximation on mass transfer coefficients. From BTCs, breakthrough times at 10% of the exposure concentration t10% were determined. All t10% were predicted within 20% of the experimental values, and 63% of the breakthrough times were predicted within a 10% error. This study demonstrated that a simple mass balance combined with kinetic approximations is sufficient to predict lifetime for respirator cartridges exposed to VOC mixtures. It also showed that a commonly adopted approach to describe multicomponent adsorption based on volatility of VOC rather than adsorption equilibrium greatly overestimated the breakthrough times.

A comparison of the Wheeler-Jonas model and the linear driving force at constant-pattern model for the prediction of the service time of activated carbon cartridges.

The linear driving force (LDF) model is applied to predict the service life of activated carbon cartridges. It is compared with the currently used Wheeler-Jonas equation, which results from a model of chemical reaction kinetics. The LDF model is based on a mass transfer model of adsorbate into the particle. The two models are studied in constant-pattern conditions. The properties of the two models are first clarified and then compared. It is shown that the Wheeler-Jonas equation leads to symmetrical breakthrough curves, whereas the constant-pattern LDF equation results in asymmetrical curves. Thus, the curvature of the isotherm has no influence on the shape of the Wheeler-Jonas curve. For the LDF breakthrough curve, it is shown that the asymmetry increases with the curvature of the isotherm. Wheeler-Jonas can be used with a Dubinin-Raduskevitch isotherm, whereas the LDF model analytical solution is valid for a Langmuir isotherm only. The LDF model can be used with the DR isotherm, but a numerical solution is required. At very low concentrations where the isotherm is linear, the constant pattern no longer exists and both models fail. The Dubinin-Raduskevitch isotherm must be fitted with a Langmuir isotherm to use the analytical solution of the LDF model.