Defect Detection of GFRP Composites through Long Pulse Thermography Using an Uncooled Microbolometer Infrared Camera.

The detection of impact and depth defects in Glass Fiber Reinforced Polymer (GFRP) composites has been extensively studied to develop effective, reliable, and cost-efficient assessment methods through various Non-Destructive Testing (NDT) techniques. Challenges in detecting these defects arise from varying responses based on the geometrical shape, thickness, and defect types. Long Pulse Thermography (LPT), utilizing an uncooled microbolometer and a low-resolution infrared (IR) camera, presents a promising solution for detecting both depth and impact defects in GFRP materials with a single setup and minimal tools at an economical cost. Despite its potential, the application of LPT has been limited due to susceptibility to noise from environmental radiation and reflections, leading to blurry images. This study focuses on optimizing LPT parameters to achieve accurate defect detection. Specifically, we investigated 11 flat-bottom hole (FBH) depth defects and impact defects ranging from 8 J to 15 J in GFRP materials. The key parameters examined include the environmental temperature, background reflection, background color reflection, and surface emissivity. Additionally, we employed image processing techniques to classify composite defects and automatically highlight defective areas. The Tanimoto Criterion (TC) was used to evaluate the accuracy of LPT both for raw images and post-processed images. The results demonstrate that through parameter optimization, the depth defects in GFRP materials were successfully detected. The TC success rate reached 0.91 for detecting FBH depth defects in raw images, which improved significantly after post-processing using Canny edge detection and Hough circle detection algorithms. This study underscores the potential of optimized LPT as a cost-effective and reliable method for detecting defects in GFRP composites.

Mechanical Performance and Corrosion Behaviour of Diffusion-Bonded A5083 Aluminium and A36 Mild Steel with Gallium Interlayer.

This article investigated the mechanical performance and corrosion behaviour of a diffusion-bonded A5083 aluminium/A36 mild steel dissimilar joint with a Gallium (Ga) interlayer. The bonding parameters were the bonding temperature (525 and 550 °C), holding time (60 and 120 min) and surface roughness (800 and 1200 grit). Property characterisation was achieved using Scanning Electron Microscopy (SEM), Energy Dispersive X-ray (EDX) analysis, Vickers microhardness tester, Izod impact tester and potentiodynamic polarisation testing. The results revealed that the significance of the bonding parameters was in the order bonding temperature > surface roughness > holding time. Increasing the bonding temperature resulted in an increase in the impact strength and a corresponding reduction in the corrosion rate and microhardness. However, increasing the grit size decreased the microhardness and a corresponding increase in the impact strength and corrosion rate. The impact strength and corrosion rate decreased with the increasing holding time while the microhardness followed a reverse trend. It was also discovered that incorporating the Ga interlayer resulted in a 67.9% improvement in the degradation rate.

Synthesis and characterization of silica xerogel from corn husk waste as cationic dyes adsorbent.

Background: High corn production and consumption in Indonesia have led to massive corn husk waste. To increase the economic value of corn husk waste, innovations have utilized its silica content as an alternative source for the synthesis of multifunctional silica compounds. Methods: In this research, silica xerogel was successfully synthesized from corn husk via the sol-gel method. Its physical properties and capabilities as an adsorbent to remove cationic dyes such as crystal violet and methylene blue in wastewater were investigated for the first time. Results: The as-synthesized silica xerogel possesses an amorphous crystal structure with an average pore diameter of 6.35 nm, a Brunauer, Emmett, and Teller (BET) surface area of 363.72 m 2/g, and particle size ranging from 80 to 250 µm. The optimum contact times of silica xerogel are 90 minutes for crystal violet and 120 minutes for methylene blue adsorptions. While at the same time, the dye removal efficiencies are as high as 98.539% and 96.184%, respectively. The adsorption of both crystal violet and methylene blue on silica xerogel follows the Langmuir isotherm model and exhibits a high monolayer capacity of 69.44 mg/g and 59.17 mg/g, respectively. Conclusions: These findings suggest the great potential of silica xerogel synthesized from corn husk as a low-cost and effective cationic dye adsorbent.

Effect of Different Pre-Treatment on the Microstructure and Intumescent Properties of Rice Husk Ash-Based Geopolymer Hybrid Coating.

Despite the growing popularity of rice husk ash (RHA) in various applications, limited research has been devoted to identify the influence of silica content in RHA on the intumescent properties. The present work aims to introduce a novel and economical geopolymer hybrid fire retardant coating by utilizing the use of RHA. The silica from Rice husk (RH) was extracted using distilled water and hydrochloric acid as leaching agents and subjected to pyrolysis treatment. X-ray fluorescence (XRF) analysis indicated that RH that underwent HCl pre-treatment at 600 °C for one hour produced a high purity amorphous silica content of 93.92%. XRD measurements revealed that HCl pretreatment increased the crystallization temperature of RHA to 1000 °C and retained the amorphous state of silica for 2 h. In a fire resistance test, temperature at the equilibrium and time taken to reach 200 °C for sample S3 (93.92% wt. silica) showed 5.83% and 3.48% improvement compared to sample S1 (87.49% wt. silica). The microstructure analysis showed that sample S1 possessed bigger pores on the coating surface while an increment in silica content in sample S3 produced a dense foam structure. Results from a fire resistance test were supported by the Energy dispersive X-ray (EDX) analysis of the sample. The oxygen-to-carbon ratio of S1 and S3 coating samples were 1.695 and 1.622 respectively, which indicated that lower oxygen-to-carbon ratio in sample S3 coating resulted in better anti-oxidant properties. Interestingly, the increment of SiO2 content in RHA efficiently improved the compactness of the char layer, which resulted in a relatively higher fire-retardant efficiency. RHA proved to be a promising environmentally friendly strategy to replace halogenated fire retardant materials.

Ultrasensitive aptasensor using electrospun MXene/polyvinylidene fluoride nanofiber composite for Ochratoxin A detection.

Ochratoxin A (OTA) has harmful effects to human and animal health; therefore, sensitive and selective detection of OTA is highly demanded. Herein, an ultrasensitive electrochemical aptasensor electrode comprising electrospun MXene/polyvinylidene fluoride (Ti3C2Tx/PVDF) nanofiber composite is presented. Addition of Ti3C2Tx up to 13% effectively increased the fiber diameter and lowered the ß-phase of PVDF nanofibers, consequently lowering the charge transfer resistance. The nanofiber composite is then coated on the screen-printed carbon electrode to chemically functionalized with saline and aldehyde groups for efficient aptamer loading. The optimized aptasensor demonstrated sensitive detection of OTA over the dynamic concentration range from 1 fg mL-1 to 1 ng mL-1 with a limit of detection of 2.15 fg mL-1 and quantification limit of 6.52 fg mL-1, with high selectivity. The aptasensor could detect the OTA at femtogram per milliliter concentration in grape juice samples, demonstrating its enormous potential for OTA detection in food industry.

The Effect of Residual Solvent in Carbon-Based Filler Reinforced Polymer Coating on the Curing Properties, Mechanical and Corrosive Behaviour.

Solution mixing, which is one of the standard methods of producing Graphene-based Nanocomposites (GPC) may not be as efficient as it is expected due to the presence of residual solvent in the cured product. Therefore, the influence of including acetone in the preparation of Graphene Oxide-based epoxy coating (GO-EP) on the curing behaviour, mechanical and corrosive behaviour was studied. FTIR and TGA analysis confirmed that the GO-EP prepared by ultrasonication (GO-EP U) indicated the presence of more low-molecular-weight/low crosslinked (LMW/LC) sites than GO-EP prepared by stirring (GO-EP MS). Meanwhile, the tensile strength and hardness of GO-EP MS was 20% and 10% better than GO-EP U which confirmed that the presence of a lower number of LMW/LC could prevail over the agglomeration of GO sheets in the GO-EP MS. Pull-off adhesion tests also confirms that the presence of remaining acetone would cause the poor bonding between metal and coating in GO-EP U. This is reflected on the electrochemical impedance spectroscopy (EIS) results, where the GO-EP U failed to provide substantial barrier protection for carbon steel after 140 days of immersion in 3.5 wt% NaCl. Therefore, it is essential to consider the solvent effect when solvent is used in the preparation of a coating to prevent the premature failure of high-performance polymer coatings.

Study and Use of Rice Husk Ash as a Source of Aluminosilicate in Refractory Coating.

The utilisation of rice husk ash (RHA) as an aluminosilicate source in fire-resistant coating could reduce environmental pollution and can turn agricultural waste into industrial wealth. The overall objective of this research is to develop a rice-husk-ash-based geopolymer binder (GB) fire-retardant additive (FR) for alkyd paint. Response surface methodology (RSM) was used to design the experiments work, on the ratio of RHA-based GB to alkyd paint. The microstructure behaviour and material characterisation of the coating samples were studied through SEM analysis. The optimal RHA-based GB FR additive was formulated at 50% wt. FR and 82.628% wt. paint. This formulation showed the result of 270 s to reach 200 °C and 276 °C temperature at equilibrium for thermal properties. Furthermore, it was observed that the increased contents of RHA showed an increment in terms of the total and open porosities and rough surfaces, in which the number of pores on the coating surface plays an important role in the formation of the intumescent char layer. By developing the optimum RHA-based GB to paint formulation, the coating may potentially improve building fire safety through passive fire protection.

An Exploratory Study on Resistance Spot Welding of Titanium Alloy Ti-6Al-4V.

Resistance spot welding (RSW) is one of the most effective welding methods for titanium alloys, in particular Ti-6Al-4V. Ti-6Al-4V is one of the most used materials with its good ductility, high strength, weldability, corrosion resistance, and heat resistance. RSW and Ti-6Al-4V materials are often widely used in industrial manufacturing, particularly in automotive and aerospace industries. To understand the phenomenon of resistance spot weld quality, the physical and mechanical properties of Ti-6Al-4V spot weld are essential to be analyzed. In this study, an experiment was conducted using the Taguchi L9 method to find out the optimum level of the weld joint strength. The given optimum level sample was analyzed to study the most significant affecting RSW parameter, the failure mode, the weld nugget microstructure, and hardness values. The high heat input significantly affect the weld nugget temperature to reach and beyond the ß-transus temperature. It led to an increase in the weld nugget diameter and the indentation depth. The expulsion appeared in the high heat input and decreased the weld nugget strength. It was caused by the molten material ejection in the fusion zone. The combination of high heat input and rapid air cooling at room temperature generated a martensite microstructure in the fusion zone. It increased the hardness, strength, and brittleness but decreased the ductility.

The Effect of Welding Current and Electrode Force on the Heat Input, Weld Diameter, and Physical and Mechanical Properties of SS316L/Ti6Al4V Dissimilar Resistance Spot Welding with Aluminum Interlayer.

Welding parameters obviously determine the joint quality during the resistance spot welding process. This study aimed to investigate the effect of welding current and electrode force on the heat input and the physical and mechanical properties of a SS316L and Ti6Al4V joint with an aluminum interlayer. The weld current values used in this study were 11, 12, and 13 kA, while the electrode force values were 3, 4, and 5 kN. Welding time and holding time remained constant at 30 cycles. The study revealed that, as the welding current and electrode force increased, the generated heat input increased significantly. The highest tensile-shear load was recorded at 8.71 kN using 11 kA of weld current and 3 kN of electrode force. The physical properties examined the formation of a brittle fracture and several weld defects on the high current welded joint. The increase in weld current also increased the weld diameter. The microstructure analysis revealed no phase transformation on the SS316L interface; instead, the significant grain growth occurred. The phase transformation has occurred on the Ti6Al4V interface. The intermetallic compound layer was also investigated in detail using the EDX (Energy Dispersive X-Ray) and XRD (X-Ray Diffraction) analyses. It was also found that both stainless steel and titanium alloy have their own fusion zone, which is indicated by the highest microhardness value.

Carbonylative Suzuki-Miyaura cross-coupling by immobilized Ni@Pd NPs supported on carbon nanotubes.

In this study, a novel carbon nanotube (CNT) based nanocatalyst (Ni@Pd/CNT) was synthesized by modifying CNTs using Ni@Pd core-shell nanoparticles (NPs). Ni@Pd/CNT was used in catalytic carbonylative cross-coupling between 4-iodoanisole and phenylboronic acid. The Ni@Pd NPs possessed a magnetic nickel (Ni) core with a palladium (Pd) structural composite shell. Thus, the use of Ni had led to a reduced consumption of Pd without sacrificing the overall catalytic performance, simultaneously making it reusable as it could be conveniently recovered from the reaction mixture by using an external magnetic field. Immobilization of the Ni@Pd NPs on carbon nanotubes not only prevented their aggregation, but also significantly enhanced the accessibility of the catalytically active sites. The abovementioned approach based on carbon nanotubes and Ni@Pd NPs provided a useful platform for the fabrication of noble-metal-based nanocatalysts with easy accessibility and low cost, which may allow for an efficient green alternative for various catalytic reductions.

Investigation of tip sonication effects on structural quality of graphene nanoplatelets (GNPs) for superior solvent dispersion.

The exceptional properties of graphene and its structural uniqueness can improve the performance of nanocomposites if it can attain the uniform dispersion. Tip sonication assisted graphene solvent dispersion has been emerged as an efficient approach but it can cause significant degradation of graphene structure. This study aimed to evaluate the parametric influence of tip sonication on the characteristics of sp2 carbon structure in graphene nanoplatelets by varying the sonication time and respective energy at three different amplitudes (60%, 80% and 100%). The study is essential to identify appropriate parameters so as to achieve high-quality and defect-free graphene with a highly desirable aspect ratio after solvent dispersion for composite reinforcement. Quantitative approach via Raman spectroscopy is used to find the defect ratio and lateral size of graphene evolved under the effect of tip sonication parameters. Results imply that the defect ratio is steady and increases continually with GNPs, along with the transformation to the nano-crystalline stage I up to 60 min sonication at all amplitudes. Exfoliation was clearly observed at all amplitudes together with sheet re-stacking due to considerable size reduction of sheets with large quantity. Finally, considerable GNPs fragmentation occurred during sonication with increased amplitude and time as confirmed by the reduction of sp2 domain (La) and flake size. This also validates the formation of edge-type defect in graphene. Convincingly, lower amplitude and time (up to 60 min) produce better results for a low defect content and larger particle size as quantified by Raman analysis.