Carbon dioxide capture with aqueous calcium carbide residual solution for calcium carbonate synthesis and its use as an epoxy resin filler.

Calcium carbide residue (CCR) is a waste obtained from the production of acetylene gas by the hydration reaction of calcium carbide. This residue is generated in large quantities annually and requires appropriate disposal. The main composition of the residue is calcium hydroxide (Ca(OH)2). Ca(OH)2 can react with CO2 gas and form CaCO3 particles. This process is well known but not very attractive since Ca(OH)2 is obtained from limestone using an energy-intensive thermal conversion process. This paper examined the synthesis of CaCO3 from CCR solutions by capturing CO2 with the aid of triethanolamine (TEA) solutions at doses of 0, 5, 10 and 20% w/w. The precipitated CaCO3 was characterized, and the application of CaCO3 as a filler in epoxy resin was tested. The results showed that the precipitated CaCO3 was mainly calcite, with a 76.6% yield. Cubic calcite was primarily obtained in TEA solutions, whereas small and agglomerated spherical vaterite and cubic calcite particles were formed in non-TEA solutions. The CaCO3-filled epoxy composites showed higher compressive strength than the neat resin. However, the transparency of specimen plates was reduced. These results can serve as guidelines for the application of CCR slurry filtrate obtained from the sedimentation ponds of acetylene plants and help to reduce the amount of wastewater that needs to be treated. CO2 gas from industrial flue gas combined with TEA solution could be applied to precipitate CaCO3 for carbon-neutral manufacturing.

Enhancement of omega-3 content in sacha inchi seed oil extracted with supercritical carbon dioxide in semi-continuous process.

Sacha inchi seed oil is a promising substance for applications in food, pharmaceutical, and nutraceutical industries because of its valuable components, particularly omega-3. In this research, sacha inchi oil was extracted from the seed kernels using supercritical carbon dioxide (CO2) extraction compared with Soxhlet extraction. The influences of extraction time, type of solvents (hexane, ethanol, butanol, and i-propanol), and solvent volume on the oil yield and compositions were investigated in the Soxhlet. In the supercritical CO2 extraction, the effects of extraction time, temperature, and pressure were evaluated. The physicochemical properties of sacha inchi oils extracted with supercritical CO2 were characterized. Scanning electron microscopy (SEM) equipped with energy dispersive X-ray analysis (EDX), Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC) were also carried out. The results showed the advantage of using supercritical CO2 extraction to increase the omega-3 content in the extracted oil within a shorter extraction time. The omega-3 content of 46.08% was obtained from the supercritical CO2 extraction at 400 bar and 60 °C. Supercritical CO2 extraction is a safe and environmentally friendly method that yields a toxic-free oil.

Sustainable utilization of water treatment residue as a porous geopolymer for iron and manganese removals from groundwater.

Raw water is a significant resource for industrial water usage, but this water is not directly suitable for use due to the presence of contaminants. Therefore, pre-treatment is essential. The treatment generates water treatment residue (WTR) which consists of silt, clay and undesirable components. Most WTR is conventionally disposed of in landfill. In addition, the presence of iron (Fe) and manganese (Mn) in groundwater can result in a reddish-brown color and undesirable taste and odour. A number of expensive and complex technologies are being used for the removal of such iron and manganese. Due to the high Al2O3 and SiO2 content in WTR, therefore, this research proposes the use of WTR as the source material for geopolymer production for Fe/Mn removal. With the availability of free alkali in the geopolymer framework, the OH--releasing behavior of the WTR-based geopolymer was investigated by the precipitation of Fe(II) ion. The WTR-based geopolymer was calcined at 400 °C and 600 °C to obtain a strong geopolymer matrix with the ability to remove Fe/Mn ions. The results show that the WTR-based geopolymer has the potential to remove Fe from Fe-contaminated water. Hydroxide ions are released from the geopolymer and form an Fe(OH)3 precipitate. Geopolymer with a calcination temperature of 400 °C provides total removal of the Fe after 24 h of immersion. In addition, the existence of Fe(OH)3 helps to coprecipitate the Mn(OH)2 in the Fe/Mn solution leading to a significant reduction of Mn from the solution. The pH value and retention time play an important role in the final metal concentration. The final pH of the solution is close to 8.5, which is the recommended value for boiler water. This method offers an alternative use of WTR in making a porous geopolymer for groundwater Fe/Mn removal using a simple method.

Utilization of chemically treated cashew-nut shell as potential adsorbent for removal of Pb(II) ions from aqueous solution.

In this study, cashew nut shells (CNS), waste from a cashew nut processing factory, have been used as an adsorbent for Pb(II) ions in water. Treatments of CNS with 1 M of H2SO4, HNO3, and NaOH solutions were performed to modify their surfaces and improve their adsorption capacities. Characterization of untreated and chemical-treated CNS was carried out using nitrogen adsorption isotherm, elemental (CHN) analysis, Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) equipped with energy dispersive X-ray analysis (EDX). In the study of Pb(II) removal, various models of adsorption kinetics and isotherms were evaluated against the experimental data. The results showed that H2SO4-treated CNS exhibited the highest adsorption capacity. The chemical treatment removes impurities, alters the surface functional groups and improves specific surface areas and pore volumes of native CNS significantly. Surface adsorption and intra-particle diffusion steps were found to substantially affect the overall adsorption process of Pb(II) on H2SO4-treated CNS. Owing to its easy preparation and comparable adsorption capacity, H2SO4-treated CNS has the potential to be developed as a low-cost adsorbent for the removal of Pb(II) from contaminated water.

Oxidative upgrade of furfural to succinic acid using SO3H-carbocatalysts with nitrogen functionalities based on polybenzoxazine.

SO3H-carbocatalysts with nitrogen functionalities were prepared using the carbonization of polybenzoxazine derived from four different amines (aniline, ethylenediamine, triethylenetetramine, and tetraethylenepentamine) and then sulfonation. The obtained SO3H-carbocatalysts underwent catalytic testing for furfural oxidation with H2O2 to produce succinic acid. The effects of nitrogen functionalities were reported for the first time. The results showed that all carbon samples exhibited a microporous characteristic with comparable textural properties and contained various nitrogen functionalities (N-6, N-5, N-Q, and N-X). After sulfonation, the SO3H-carbocatalyst prepared from tetraethylenepentamine-based polybenzoxazine had the highest amount of sulfonic acid groups (1.45 mmol g-1) and a high nitrogen content (4.23%), providing a maximum succinic acid yield of 93.0% within a rapid reaction time of 60 min under the optimized conditions. This was higher than from Amberlyst-type catalysts and SO3H-carbocatalyst without nitrogen functionalities and was ascribed to the synergistic activity of the sulfonic acid groups and nitrogen functionalities. The XPS spectra and computational study confirmed that such nitrogen functionalities, especially N-5, are capable of forming hydrogen bonding with furfural, facilitating the formation of an intermediate compound and thereby enhancing the catalytic efficiency. However, after four cycles, the succinic acid yield decreased to 40% due to leaching of the sulfonic acid groups.

Influences of pyrolysis condition and acid treatment on properties of durian peel-based activated carbon.

Durian peel was used for the synthesis of activated carbon used for adsorption of Basic Green 4 dye. Activated carbon was synthesised under either nitrogen (N(2)) atmospheric or vacuum pyrolysis, followed by carbon dioxide (CO(2)) activation. The synthesised activated carbon then was treated with hydrochloric acid (HCl) solution. The results showed that activated carbon synthesised under vacuum pyrolysis exhibited better properties and adsorption capacities than that under nitrogen atmospheric pyrolysis. The HCl treatment improved properties and adsorption capacities of activated carbons. Pseudo-second-order kinetics well described the adsorption of Basic Green 4.