Height-renderable morphable tactile display enabled by programmable modulation of local stiffness in photothermally active polymer.

Reconfigurable tactile displays are being used to provide refreshable Braille information; however, the delivered information is currently limited to an alternative of Braille because of difficulties in controlling the deformation height. Herein, we present a photothermally activated polymer-bilayer-based morphable tactile display that can programmably generate tangible three-dimensional topologies with varying textures on a thin film surface. The morphable tactile display was composed of a heterogeneous polymer structure that integrated a stiffness-tunable polymer into a light-absorbing elastomer, near-infra-red light-emitting diode (NIR-LED) array, and small pneumatic chamber. Topological expression was enabled by producing localized out-of-plane deformation that was reversible, height-adjustable, and latchable in response to light-triggered stiffness modulation at each target area under switching of stationary pneumatic pressure. Notably, the tactile display could express a spatial softness map of the latched topology upon re-exposing the target areas to modulated light from the NIR-LED array. We expect the developed tactile display to open a pathway for generating high-dimensional tactile information on electronic devices and enable realistic interaction in augmented and virtual environments.

A Thermo-Mechanically Robust Compliant Electrode Based on Surface Modification of Twisted and Coiled Nylon-6 Fiber for Artificial Muscle with Highly Durable Contractile Stroke.

In this paper, we propose a novel and facile methodology to chemically construct a thin and highly compliant metallic electrode onto a twisted and coiled nylon-6 fiber (TCN) with a three-dimensional structure via surface modification of the TCN eliciting gold-sulfur (Au-S) interaction for enabling durable electro-thermally-induced actuation performance of a TCN actuator (TCNA). The surface of the TCN exposed to UV/Ozone plasma was modified to (3-mercaptopropyl)trimethoxysilane (MPTMS) molecules with thiol groups through a hydrolysis-condensation reaction. Thanks to the surface modification inducing strong interaction between gold and sulfur as a formation of covalent bonds, the Au electrode on the MPTMS-TCN exhibited excellent mechanical robustness against adhesion test, simultaneously could allow overall surface of the TCN to be evenly heated without any significant physical damages during repetitive electro-thermal heating tests. Unlike the TCNAs with physically coated metallic electrode, the TCNA with the Au electrode established on the MPTMS-TCN could produce a large and repeatable contractile strain over 12% as lifting a load of 100 g even during 2000 cyclic actuations. Demonstration of the durable electrode for the TCNA can lead to technical advances in artificial muscles for human-assistive devices as well as soft robots those requires long-term stability in operation.

Dielectric Elastomers UV-Cured from Poly(dimethylsiloxane) Solution in Vinyl Acetate.

Poly(dimethylsiloxane) (PDMS) has been extensively used as an electroactive polymer material because it exhibits not only excellent moldability but also mechanical properties sufficient enough for electroactive performance despite low dielectric permittivity. Its low dielectric property is due to its molecular non-polarity. Here, we introduce a polar group into a PDMS elastomer by using vinyl acetate (VAc) as a crosslinker to improve the dielectric permittivity. We synthesized a high-molecular weight PDMS copolymer containing vinyl groups, namely poly(dimethylsiloxane-co-methylvinylsiloxane) (VPDMS), and prepared several of the VPDMS solutions in VAc. We obtained transparent PDMS films by UV curing of the solution layers. Electromechanical actuation-related physical properties of one of the UV-cured films were almost equivalent to or superior to those of platinum-catalyzed hydrosilylation-cured PDMS films. In addition, saponification of the UV-cured film significantly improved the electrical and mechanical properties (ɛ' ~ 44.1 pF/m at 10 kHz, E ~ 350 kPa, ɛ ~ 320%). The chemical introduction of VAc into PDMS main chains followed by saponification would offer an efficacious method of enhancing the electroactive properties of PDMS elastomers.

Monolithic focus-tunable lens technology enabled by disk-type dielectric-elastomer actuators.

We propose a monolithic focus-tunable lens structure based on the dielectric-elastomer actuator (DEA) technology. In our focus-tunable lens, a soft lens and radial in-plane actuator mimicking the ocular focal-tuning mechanism are constructed in a single body of an optimized dielectric-elastomer film. We provide device fabrication methods including elastomer synthesis, structure formation, and packaging process steps. Performance test measurements show 93% focal tunability and 7 ms response time under static and dynamic electrical driving conditions, respectively. These performance characteristics are substantially enhanced from the previous polylithic DEA tunable lens by a factor 1.4 for the focal tunability and a factor 9.4 for the dynamic tuning-speed limit. Therefore, we obtain greatly enhanced focal tuning control in a remarkably simple and compact device structure.

Facile Functionalization of Poly(Dimethylsiloxane) Elastomer by Varying Content of Hydridosilyl Groups in a Crosslinker.

Crosslinked poly(dimethylsiloxane) (PDMS) has been widely used as a dielectric elastomer for electrically driven actuators because it exhibits high elasticity, low initial modulus, and excellent moldability in spite of low dielectric constant. However, further improvement in the characteristics of the PDMS elastomer is not easy due to its chemical non-reactivity. Here, we report a simple method for functionalizing the elastomer by varying content of hydridosilyl groups in PDMS acted as a crosslinker. We synthesized poly(dimethylsiloxane-co-methylvinylsiloxane) (VPDMS) and poly(dimethylsiloxane-co-methylsiloxane) (HPDMS). Tri(ethylene glycol) divinyl ether (TEGDE) as a polar molecule was added to the mixture of VPDMS and HPDMS. TEGDE was reacted to the hydridosilyl group in HPDMS during crosslinking between VPDMS and HPDMS in the presence of platinum as a catalyst. Permittivity of the crosslinked film increased from ca. 25 to 36 pF/m at 10 kHz without a decline in other physical properties such as transparency and elasticity (T > 85%, E ~150 kPa, ɛ ~270%). It depends on the hydridosilyl group content of HPDMS. The chemical introduction of a new molecule into the hydridosilyl group in HPDMS during crosslinking would provide a facile, effective method of modifying the PDMS elastomers.

A Robust Soft Lens for Tunable Camera Application Using Dielectric Elastomer Actuators.

Developing tunable lenses, an expansion-based mechanism for dynamic focus adjustment can provide a larger focal length tuning range than a contraction-based mechanism. Here, we develop an expansion-tunable soft lens module using a disk-type dielectric elastomer actuator (DEA) that creates axially symmetric pulling forces on a soft lens. Adopted from a biological accommodation mechanism in human eyes, a soft lens at the annular center of a disk-type DEA pair is efficiently stretched to change the focal length in a highly reliable manner. A soft lens with a diameter of 3 mm shows a 65.7% change in the focal length (14.3-23.7 mm) under a dynamic driving voltage signal control. We confirm a quadratic relation between lens expansion and focal length that leads to large focal length tunability obtainable in the proposed approach. The fabricated tunable lens module can be used for soft, lightweight, and compact vision components in robots, drones, vehicles, and so on.

Elastomer thin-film pressure sensor based on embedded photonic tunnel-junction arrays.

We propose an elastomer thin-film pressure sensor enabled by pressure-sensitive optical signals through vertical photonic tunnel-junction couplers. We provide the operation principle, design, fabrication, and test results from a 50 µm thick polydimethylsiloxane sheet accommodating embedded vertical photonic tunnel-junction couplers. The result with a 5 mm long device shows a differential optical power change that is ∼140% of the incident power under moderate external pressure of ∼40 kPa, thereby clearly demonstrating a robust pressure-sensing capability realized in a highly flexible, lightweight, transferrable, optically transparent, and bio-compatible thin-film material. Therefore, the proposed approach potentially enables versatile pressure and touch sensors for many applications in practice.

Electro-Active Polymer Based Soft Tactile Interface for Wearable Devices.

This paper reports soft actuator based tactile stimulation interfaces applicable to wearable devices. The soft actuator is prepared by multi-layered accumulation of thin electro-active polymer (EAP) films. The multi-layered actuator is designed to produce electrically-induced convex protrusive deformation, which can be dynamically programmable for wide range of tactile stimuli. The maximum vertical protrusion is and the output force is up to 255 mN. The soft actuators are embedded into the fingertip part of a glove and front part of a forearm band, respectively. We have conducted two kinds of experiments with 15 subjects. Perceived magnitudes of actuator's protrusion and vibrotactile intensity were measured with frequency of 1 Hz and 191 Hz, respectively. Analysis of the user tests shows participants perceive variation of protrusion height at the finger pad and modulation of vibration intensity through the proposed soft actuator based tactile interface.

Electrically tunable binary phase Fresnel lens based on a dielectric elastomer actuator.

We propose and demonstrate an all-solid-state tunable binary phase Fresnel lens with electrically controllable focal length. The lens is composed of a binary phase Fresnel zone plate, a circular acrylic frame, and a dielectric elastomer (DE) actuator which is made of a thin DE layer and two compliant electrodes using silver nanowires. Under electric potential, the actuator produces in-plane deformation in a radial direction that can compress the Fresnel zones. The electrically-induced deformation compresses the Fresnel zones to be contracted as high as 9.1% and changes the focal length, getting shorter from 20.0 cm to 14.5 cm. The measured change in the focal length of the fabricated lens is consistent with the result estimated from numerical simulation.

Structure modulated electrostatic deformable mirror for focus and geometry control.

We suggest a way to electrostatically control deformed geometry of an electrostatic deformable mirror (EDM) based on geometric modulation of a basement. The EDM is composed of a metal coated elastomeric membrane (active mirror) and a polymeric basement with electrode (ground). When an electrical voltage is applied across the components, the active mirror deforms toward the stationary basement responding to electrostatic attraction force in an air gap. Since the differentiated gap distance can induce change in electrostatic force distribution between the active mirror and the basement, the EDMs are capable of controlling deformed geometry of the active mirror with different basement structures (concave, flat, and protrusive). The modulation of the deformed geometry leads to significant change in the range of the focal length of the EDMs. Even under dynamic operations, the EDM shows fairly consistent and large deformation enough to change focal length in a wide frequency range (1~175 Hz). The geometric modulation of the active mirror with dynamic focus tunability can allow the EDM to be an active mirror lens for optical zoom devices as well as an optical component controlling field of view.

Area-selective external light extraction for metal bus equipped large area transparent organic light-emitting diodes.

Area-selective external light extraction films based on wrinkle structured films were applied to large transparent organic light-emitting diodes (TOLEDs) with auxiliary metal buses. To be specific, on the external surface of the glass, we selectively formed a wrinkle structured film, which was aligned to the auxiliary metal electrodes. The wrinkle-structured film was patterned using a photo-mask and UV curing, which has the same shape of the auxiliary metal electrodes. With this area-selective film, it was possible to enhance the external quantum efficiencies of the bottom and top emissions TOLEDs by 15.7% and 15.1%, respectively, without significant loss in transmittance. Widened angular luminance distributions were also achieved in both emissions directions.

Finely Formed, Kinetically Modulated Wrinkle Structures in UV-Crosslinkable Liquid Prepolymers.

Special characteristics of wrinkles such as a scattering source and a high surface area are finding use in high-tech applications. UV-crosslinkable prepolymers are occasionally used for fabricating wrinkled films. Wavelength of the wrinkles formed from the prepolymers is several tens and hundreds of micrometers. Here, a UV-crosslinkable liquid prepolymer is synthesized to spontaneously form wrinkle structures in the order of several micrometers. Double layers with a very thin hard skin and a soft and contractible foundation are formed at the same time, by ensuring that all the absorbance wavelengths of the photoinitiator are shorter than the minimum wavelength at which the prepolymer is transparent. The rate of photo-crosslinking reaction, R(p), is also found to affect the thickness of the skin and foundation layers at the early UV-curing stage. The first-order apparent rate constant, k(app), is between ≈0.20 and ≈0.69 s(-1) for the wrinkle formation. This wrinkle structures can be simply modulated by changing R(p).

Thin film display based on polymer waveguides.

This paper reports thin, transparent, and soft displays based on polymer waveguides that are compliant with curvilinear interfaces. In order to prove a feasibility of optical waveguide for a flexible display, we suggest the waveguide fabricated by a multi-step lithography process using two photo-curable pre-polymers with different refractive index. The displays are composed of light sources, polymer waveguides, and scatter patterns. The light signal propagating through the waveguides forms images of the scatter patterns by deflecting the light signals to outer surface. The scatter patterns are configured to a seven-segment. The seven-segment design with a switching methodology of the light sources contributes to selectively representing all decimal numbers from 0 to 9 by combination of activated segments. For a large area display based on the proposed methodology, a single light source interconnected to multi-waveguide section is integrated with a QWERTY key pad design. The display shows high transparency and flexibility without visual distortion.

A randomly nano-structured scattering layer for transparent organic light emitting diodes.

A random scattering layer (RSL) consisting of a random nano-structure (RNS) and a high refractive index planarization layer (HRI PL) is suggested and demonstrated as an efficient internal light-extracting layer for transparent organic light emitting diodes (TOLEDs). By introducing the RSL, a remarkable enhancement of 40% and 46% in external quantum efficiency (EQE) and luminous efficacy (LE) was achieved without causing deterioration in the transmittance. Additionally, with the use of the RSL, the viewing angle dependency of EL spectra was reduced to a marginal degree. The results were interpreted as the stronger influence of the scattering effect over the microcavity. The RSL can be applied widely in TOLEDs as an effective light-extracting layer for extracting the waveguide mode of confined light at the indium tin oxide (ITO)/OLED stack without introducing spectral changes in TOLEDs.

Random nanostructure scattering layer for suppression of microcavity effect and light extraction in OLEDs.

In this study, we investigated the effect of a random nanostructure scattering layer (RSL) on the microcavity and light extraction in organic light emitting diodes (OLEDs). In the case of the conventional OLED, the optical properties change with the thickness of the hole transporting layer (HTL) because of the presence of a microcavity. However, OLEDs equipped with the an RSL showed similar values of external quantum efficiency and luminous efficacy regardless of the HTL thickness. These phenomena can be understood by the scattering effect because of the RSL, which suppresses the microcavity effect and extracts the light confined in the device. Moreover, OLEDs with the RSL led to reduced spectrum and color changes with the viewing angle.

Polymer-waveguide-based flexible tactile sensor array for dynamic response.

A polymer-waveguide-based transparent and flexible force sensor array is proposed, which satisfies the principal requirements for a tactile sensor working on curvilinear surfaces, such as thinfilm architecture (thickness < 150 µm), localized force sensing (ca. 0-3 N), multiple-point re cognition (27 points), bending robustness (10.8% degradation at R = 1.5 mm), and fast response (bandwidth > 16 Hz).

Light diffusing effects of nano and micro-structures on OLED with microcavity.

We examined the light diffusing effects of nano and micro-structures on microcavity designed OLEDs. The results of FDTD simulations and experiments showed that the pillar shaped nano-structure was more effective than the concave micro-structure for light diffusing of microcavity OLEDs. The sharp luminance distribution of the microcavity OLED was changed to near Lambertian luminance distribution by the nano-structure, and light diffusing effects increased with the height of the nano-structure. Furthermore, the nano-structure has advantages including light extraction of the substrate mode, reproducibility of manufacturing process, and minimizing pixel blur problems in an OLED display panel. The nano-structure is a promising candidate for a light diffuser, resolving the viewing angle problems in microcavity OLEDs.

Transparent and flexible force sensor array based on optical waveguide.

This paper suggests a force sensor array measuring contact force based on intensity change of light transmitted throughout optical waveguide. For transparency and flexibility of the sensor, two soft prepolymers with different refractive index have been developed. The optical waveguide consists of two cladding layers and a core layer. The top cladding layer is designed to allow light scattering at the specific area in response to finger contact. The force sensor shows a distinct tendency that output intensity decreases with input force and measurement range is from 0 to -13.2 dB.

Hybrid plasmonic waveguide for low-loss lightwave guiding.

A hybrid plasmonic waveguide structure is proposed and fabricated for low-loss lightwave guiding along a metal stripe core. By embedding Au stripe in dual slab waveguides with high refractive-index contrast, the field of the guided mode is confined more in the two dielectric core layers. Thus, the propagation loss is significantly reduced. The guided mode is like a combination of a fundamental long-range surface plasmon polariton strip mode and a dual symmetric dielectric slab mode. We fabricate 5 nm-thick Au stripe optical waveguides and measure the optical properties at a wavelength of 1.31 microm. The propagation loss is less than 1.0 dB/cm with the metal stripe width of 1-5 microm.

Low bending loss metal waveguide embedded in a free-standing multilayered polymer film.

Very low vertical bending loss is demonstrated in a flexible metal waveguide. The waveguide consists of an 8 nm-thick and 68 mm-long Ag strip embedded in a free-standing multilayered low-loss polymer film. The polymer film is composed of a 10 microm-thick inner cladding with a refractive index of 1.524, and a pair of 20 microm-thick outer claddings which both have a refractive index of 1.514, resulting in a total thickness of 50 microm. The measured vertical bending loss is lower than 0.3 dB/180 masculine at a wavelength of 1310 nm for the bending radii down to 2 mm.