Picosecond-pulsed laser ablation of zinc: crater morphology and comparison of methods to determine ablation threshold.

Ablation of bulk polycrystalline zinc in air is performed with single and multiple picosecond laser pulses at a wavelength of 1030 nm. The relationships between the characteristics of the ablated craters and the processing parameters are analyzed. Morphological changes of the ablated craters are characterized by means of scanning electron microscopy and confocal laser scanning microscopy. Chemical compositions of both the treated and untreated surfaces are quantified with X-ray photoelectron spectroscopy. A comparative analysis on the determination of the ablation threshold using three methods, based on ablated diameter, depth and volume is presented along with associated incubation coefficients. The single pulse ablation threshold value is found to equal 0.21 J/cm2. Using the calculated incubation coefficients, it is found that both the fluence threshold and energy penetration depth show lesser degree of incubation for multiple laser pulses.

Leidenfrost point reduction on micropatterned metallic surfaces.

Droplets are able to levitate when deposited over a hot surface exceeding a critical temperature. This is known as the Leidenfrost effect. This phenomenon occurs when the surface is heated above the so-called Leidenfrost point (LFP), above which the vapor film between the droplet and hot surface is able to levitate the droplet. Such a critical temperature depends on several factors. One of the most studied parameters has been the surface roughness. Almost all of the experimental studies in the literature have concluded that the LFP increases with the roughness. According to these results, it seems that the roughness is detrimental for the stability of the vapor film. In contrast with these results, we present here a micropatterned surface that significantly reduces the LFP. The temperature increase, relative to the boiling point, required to reach the LFP is 70% lower than that on the flat surface. The reasons for such an effect are qualitatively and quantitatively discussed with a simple semiempirical model. This result can be relevant to save energy in applications that take advantage of the Leidenfrost effect for drop control or drag reduction.

Laser-induced nanoscale superhydrophobic structures on metal surfaces.

The combination of a dual-scale (nano and micro) roughness with an inherent low-surface energy coating material is an essential factor for the development of superhydrophobic surfaces. Ultrashort pulse laser (USPL) machining/structuring is a promising technique for obtaining the dual-scale roughness. Sheets of stainless steel (AISI 304 L SS) and Ti-6Al-4V alloys were laser-machined with ultraviolet laser pulses of 6.7 ps, with different numbers of pulses per irradiated area. The surface energy of the laser-machined samples was reduced via application of a layer of perfluorinated octyltrichlorosilane (FOTS). The influence of the number of pulses per irradiated area on the geometry of the nanostructure and the wetting properties of the laser-machined structures has been studied. The results show that with an increasing number of pulses per irradiated area, the nanoscale structures tend to become predominantly microscale. The top surface of the microscale structures is seen covered with nanoscale protrusions that are most pronounced in Ti-6Al-4V. The laser-machined Ti-6Al-4V surface attained superhydrophobicity, and the improvement in the contact angle was >27% when compared to that of a nontextured surface.