PULSE process: recovery of phosphorus from dried sewage sludge and removal of metals by solvent extraction.

Phosphorus (P) is an indispensable nutrient for agriculture. Recovery and recycling of phosphorus from waste streams is necessary to ensure a circular P economy and reduce dependence on disproportionately distributed mineral P resources. In this study, a new process called 'PULSE' is presented for the recovery of P from sewage sludge, which can handle high metal contents. The process involves drying of sludge prior to acidic leaching to overcome the challenge of solid-liquid separation at low pH and to reduce the overall material flows. Another key point of the process is the removal of metals using reactive extraction to obtain a high-quality product with good plant availability. Laboratory experiments were conducted to evaluate and select the best process options. A chemical equilibrium tool was developed to simulate the unit operations of the process for optimization. Dissolution of P from sludge depends on leaching pH and the fraction of inorganic P in the sludge. The maximum P leaching efficiency for the sludge used in the study was between 65 and 70%. Under the tested conditions, Fe, Cd, Cu, Hg, Pb, and Zn were successfully removed from the sludge leach liquor by reactive extraction. The recovered product has a nutrient mass fraction of about 51% that includes Ca, PO43-, Mg, and K. Pot trials confirmed that the agronomical efficiency of the product is comparable to that of triple superphosphate.

Joint optimization of land carbon uptake and albedo can help achieve moderate instantaneous and long-term cooling effects.

Both carbon dioxide uptake and albedo of the land surface affect global climate. However, climate change mitigation by increasing carbon uptake can cause a warming trade-off by decreasing albedo, with most research focusing on afforestation and its interaction with snow. Here, we present carbon uptake and albedo observations from 176 globally distributed flux stations. We demonstrate a gradual decline in maximum achievable annual albedo as carbon uptake increases, even within subgroups of non-forest and snow-free ecosystems. Based on a paired-site permutation approach, we quantify the likely impact of land use on carbon uptake and albedo. Shifting to the maximum attainable carbon uptake at each site would likely cause moderate net global warming for the first approximately 20 years, followed by a strong cooling effect. A balanced policy co-optimizing carbon uptake and albedo is possible that avoids warming on any timescale, but results in a weaker long-term cooling effect.

Integration of whole-cell reaction and product isolation: Highly hydrophobic solvents promote in situ substrate supply and simplify extractive product isolation.

Product isolation from aqueous-organic reaction mixtures that contain high concentrations of whole cells constitutes a challenging task in bioprocessing. Stirring of the biphasic reaction media leads to the formation of solvent droplets coated by cells and other surface active components and an emulsion forms. We used an early focus on phase separation to simplify a whole-cell bioreduction. Octanol, heptanol, hexanol, hexane and dipropylether were tested as co-solvents in the E. coli catalyzed reduction of o-chloroacetophenone. All solvents showed very similar performance in bioreductions and highest yields were obtained with low organic-to-aqueous phase ratios. Reaction mixtures were directly investigated for organic-phase recovery. Phase separation was optimized in small-scale settling experiments and confirmed by the isolation of 20.4g (S)-1-(2-chlorophenyl)ethanol from a 0.5L batch reduction containing 40gCDW/L whole-cell catalyst. Solvent consumption during product isolation could be halved by the simple addition of sodium hydroxide prior to product extraction. Basification to pH 13.5 and three extraction steps with a total of 1.2v/v hexane led to an isolated yield of 87% (97% reduction yield). A general emulsion destabilizing effect under harsh conditions, as extreme pH values and presence of toxic reactants, was observed.

Synthesis and application of carbonated fatty acid esters from carbon dioxide including a life cycle analysis.

Carbon dioxide can be used in various ways as a cheap C1 source. However, the utilization of CO2 requires energy or energy-rich reagents, which leads to further emissions, and therefore, diminishes the CO2-saving potential. Therefore, life cycle assessment (LCA) is required for each process that uses CO2 to provide valid data for CO2 savings. Carbon dioxide can be incorporated into epoxidized fatty acid esters to provide the corresponding carbonates. A robust catalytic process was developed based on simple halide salts in combination with a phase-transfer catalyst. The CO2-saving potential was determined by comparing the carbonates as a plasticizer with an established phthalate-based plasticizer. Although CO2 savings of up to 80 % were achieved, most of the savings arose from indirect effects and not from CO2 utilization. Furthermore, other categories have been analyzed in the LCA. The use of biobased material has a variety of impacts on categories such as eutrophication and marine toxicity. Therefore, the benefits of biobased materials have to be evaluated carefully for each case. Finally, interesting properties as plasticizers were obtained with the carbonates. The volatility and water extraction could be improved relative to the epoxidized system.

Supporting debottlenecking of global human processes by applying appropriate balances.

Global balances form a fundamental framework for evaluating processes. Human activities can be viewed as global processes aiming at generating drinking water, food, and energy as main products. Obviously, these global processes need debottlenecking, since global process environment is no longer capable of sustainably supporting them. Thus, balances are set up, which on one hand are easily understandable to ensure that everyone can comprehend the resulting consequences. On the other hand, these balances are evaluated to allow conclusions on boundary conditions for the debottlenecking. It turns out that even basic balances allow the formulation of significant conclusions, which are fundamental guidelines for future development. This development refers to research in science and technology that should be (further) strengthened as well as to implementation of existing technology. Moreover, very significant ethical questions become obvious. It is, e.g. not clear, if the challenges we are globally facing can be solved simply be applying and developing technology or if more fundamental changes in global society are essential to overcome problems during transition into a sustainable community. These changes address individual behavior concerning reproductive activities and nutritional habits. The reshaping of our economy would need closing the cycles for all essential material fluxes.