Robust magnetic vivianite recovery from digested sewage sludge: Evaluating resilience to sludge dry matter and particle size variations.

Phosphorus recovery via vivianite extraction from digested sludge has recently gained considerable interest. The separation of vivianite was demonstrated earlier at the pilot scale, and operational parameters were optimized. In this study, we tested the robustness of this technology by changing the sludge characteristics, such as dry matter, and via that, sludge viscosity, and vivianite particle size. It was proven that the main factor influencing recovery was the concentration of vivianite in the feed. The technology can extract vivianite even when the sludge has higher dry matter (1.8% - 3.3%) and, therefore, higher viscosity. Smaller vivianite sizes (< 10 µm) can still be recovered but at a lower rate. This made magnetic separation applicable to a wide range of wastewater treatment plants.

Ionic strength of the liquid phase of different sludge streams in a wastewater treatment plant.

In a wastewater treatment plant (WWTP), several sludge streams exist and the composition of their liquid phase varies with time and place. For evaluating the potential for formation of precipitates and equilibria for weak acids/bases, the ionic strength and chemical composition need to be known. This information is often not available in literature, and even neglected in chemical model-based research. Based on a literature review, we proposed three ranges of concentration (low, typical and high) for the major constituents of the liquid phase of the different streams in a WWTP. The study also discusses the reasons for the concentration evolution, and the exceptional cases, to allow readers to consider the right range depending on their situation. The ionic strength of the different streams and the contribution of its constituents were calculated based on the ionic composition. The major contributors to the ionic strength for the wastewater-based streams (influent, effluent and mixed sludge) were Na+, Cl-, Mg2+ and Ca2+, representing 50-70% of the ionic strength. For digestate, NH4+ and HCO3- accounted for 65-75% of the ionic strength. Even though the ionic strength is recognized to impact several important wastewater treatment processes, its utilization in literature is not always adequate, which is discussed in this study.

Pilot-scale magnetic recovery of vivianite from digested sewage sludge.

Phosphorus (P) is an essential resource for food production and chemical industry. Phosphorus use has to become more sustainable and should include phosphorus recycling from secondary sources. About 20% of P ends up in sewage sludge, making this a substantial secondary P source. There is currently a technological gap to recover P from sludge locally at wastewater treatment plants (WWTP) that remove P by dosing iron. Vivianite (Fe3(PO4)2•8(H2O)) is the main iron phosphate mineral that forms during anaerobic digestion of sewage sludge, provided that enough iron is present. Vivianite is paramagnetic and can be recovered using a magnetic separator. In this study, we have scaled up vivianite separation from lab-scale to bench- and pilot-scale. Bench-scale tests showed good separation of vivianite from digested sewage sludge and that a pulsation force is crucial for obtaining a concentrate with a high P grade. A pilot-scale magnetic separator (capacity 1.0 m3/h) was used to recover vivianite from digested sewage sludge at a WWTP. Recirculating and reprocessing sludge allows over 80% vivianite recovery within three passes. A concentrated P-product was produced with a vivianite content of up to 800 mg/g and a P content of 98 mg/g. P recovery is limited by the amount of P bound in vivianite and can be increased by increased iron dosing. With sufficient iron dosing, the vivianite content can be increased, and subsequently more P can be recovered. This would allow compliance with existing German legislation, which requires a P recovery larger than 50%.

Vivianite scaling in wastewater treatment plants: Occurrence, formation mechanisms and mitigation solutions.

The presence of soluble iron and phosphorus in wastewater sludge can lead to vivianite scaling. This problem is not often reported in literature, most likely due to the difficult identification and quantification of this mineral. It is usually present as a hard and blue deposit that can also be brown or black depending on its composition and location. From samples and information gathered in 14 wastewater treatment plants worldwide, it became clear that vivianite scaling is common and can cause operational issues. Vivianite scaling mainly occurred in 3 zones, for which formation hypotheses were discussed. Firstly, iron reduction seems to be the trigger for scaling in anaerobic zones like sludge pipes, mainly after sludge thickening. Secondly, pH increase was evaluated to be the major cause for the formation of a mixed scaling (a majority of oxidized vivianite with some iron hydroxides) around dewatering centrifuges of undigested sludge. Thirdly, the temperature dependence of vivianite solubility appears to be the driver for vivianite deposition in heat exchanger around mesophilic digesters (37 °C), while higher temperatures potentially aggravate the phenomenon, for instance in thermophilic digesters. Mitigation solutions like the use of buffer tanks or steam injections are discussed. Finally, best practices for safe mixing of sludges with each other are proposed, since poor admixing can contribute to scaling aggravation. The relevance of this study lays in the occurrence of ironphosphate scaling, while the use of iron coagulants will probably increase in the future to meet more stringent phosphorus discharge limits.

Full-scale increased iron dosage to stimulate the formation of vivianite and its recovery from digested sewage sludge.

The recovery of phosphorus from secondary sources like sewage sludge is essential in a world suffering from resources depletion. Recent studies have demonstrated that phosphorus can be magnetically recovered as vivianite (Fe(II)3(PO4)2∗8H2O) from the digested sludge (DS) of Waste Water Treatment Plants (WWTP) dosing iron. To study the production of vivianite in digested sludge, the quantity of Fe dosed at the WWTP of Nieuwveer (The Netherlands) was increased (from 0.83 to 1.53 kg Fe/kg P in the influent), and the possible benefits for the functioning of the WWTP were evaluated. Higher Fe dosing is not only relevant for P-recovery, but also for maximal recovery of organics from influent for e.g. biogas production. The share of phosphorus present as vivianite in the DS increased from 20% to 50% after the increase in Fe dosing, making more phosphorus available for future magnetic recovery. This increase was directly proportional to the increase of Fe in DS, suggesting that vivianite could be favored not only thermodynamically, but also kinetically. Interestingly, analyses suggest that several types of vivianite are formed in the WWTP, and could differ in their purity, oxidation state or crystallinity. These differences could have an impact on the subsequent magnetic separation. Following the Fe dosing increase, P in the effluent and H2S in the biogas both decreased: 1.28 to 0.42 ppm for P and 26 to 8 ppm for H2S. No negative impact on the nitrogen removal, biogas production, COD removal or dewaterability was observed. Since quantification of vivianite in DS is complicated, previous studies were reviewed and we proposed a more accurate Mössbauer spectroscopy analysis and fitting for sludge samples. This study is important from a P recovery point of view, but also because iron addition can play a crucial role in future resource recovery wastewater facilities.

[Functional outcome after hand-sewn versus stapled colonic J pouch anastomosis for rectal carcinoma]. / Anastomoses colo-anale manuelles (ACA) et colo-sus-anale mécaniques (ACSA) avec réservoir en J, après proctectomie pour cancer: comparaison des résultats fonctionnels.

STUDY AIM: The aim of this study was to compare the surgical and functional results of hand-sewn and stapled colonic J-pouch anastomoses after proctectomies for cancer. PATIENTS AND METHODS: Over a 6-year period, 120 patients had a laparotomic conservative rectal excision with total mesorectal excision but without intersphincteric dissection, for cancer of the mid- and lower rectum: the colonic J-pouch anastomosis was hand-sewn for 49 and stapled for 71 patients. The functional results were assessed at 1 year, by a questionnaire completed by the patient. RESULTS: Morbidity was 37% in the hand-sewn group and 38% in the stapled group (ns). Mean duration of surgery in the hand-sewn group was 288 minutes and in the stapled group, 246 minutes (p<0.001). At 1 year, the rate of perfect continence was 71% for the hand-sewn group and 76% for the stapled group (ns). Significantly, more patient from the hand-sewn groups used enemas (16% versus 3%, p<0.005). On the other hand, there was no significant difference between the two groups for wearing protection, urgency, number of stools a day or gas/stool discrimination. CONCLUSIONS: There is no major difference in either the surgical or functional results between hand-sewn or stapled colonic J-pouch anastomosis by laparotomy for rectal cancer. Because it is simpler and faster to perform, a stapled pouch is preferable when the tumor site so permits.