Modeling Pulsed High-Power Spikes in Tunable HV Capacitive Drivers of Piezoelectric Wideband Transducers to Improve Dynamic Range and SNR for Ultrasonic Imaging and NDE.

The signal-to-noise ratios (SNR) of ultrasonic imaging and non-destructive evaluation (NDE) applications can be greatly improved by driving each piezoelectric transducer (single or in array) with tuned HV capacitive-discharge drivers. These can deliver spikes with kW pulsed power at PRF ≈ 5000 spikes/s, achieving levels higher even than in CW high-power ultrasound: up to 5 kWpp. These conclusions are reached here by applying a new strategy proposed for the accurate modeling of own-design re-configurable HV capacitive drivers. To obtain such rigorous spike modeling, the real effects of very high levels of pulsed intensities (3-10 A) and voltages (300-700 V) were computed. Unexpected phenomena were found: intense brief pulses of driving power and probe emitted force, as well as nonlinearities in semiconductors, though their catalog data include only linear ranges. Fortunately, our piezoelectric and circuital devices working in such an intense regime have not shown serious heating problems, since the finally consumed "average" power is rather small. Intensity, power, and voltage, driving wideband transducers from our capacitive drivers, are researched here in order to drastically improve (∆ >> 40 dB) their ultrasonic "net dynamic range available" (NDRA), achieving emitted forces > 240 Newtonspp and receiving ultrasonic signals of up to 76-205 Vpp. These measurements of ultrasonic pulsed voltages, received in NDE and Imaging, are approximately 10,000 larger than those usual today. Thus, NDRA ranges were optimized for three laboratory capacitive drivers (with six commercial transducers), which were successfully applied in the aircraft industry for imaging landing flaps in Boeing wings, despite suffering acoustic losses > 120 dB.

Influence of material structure on air-borne ultrasonic application in drying.

This work aims to contribute to the understanding of how the properties of the material being dried affect air-borne ultrasonic application. To this end, the experimental drying kinetics (40°C and 1m/s) of cassava (Manihot esculenta) and apple (Malus domestica var. Granny Smith) were carried out applying different ultrasonic powers (0, 6, 12, 19, 25 and 31 kW/m(3)). Furthermore, the power ultrasound-assisted drying kinetics of different fruits and vegetables (potato, eggplant, carrot, orange and lemon peel) already reported in previous studies were also analyzed. The structural, textural and acoustic properties of all these products were assessed, and the drying kinetics modeled by means of the diffusion theory. A significant linear correlation (r>0.95) was established between the identified effective diffusivity (DW) and the applied ultrasonic power for the different products. The slope of this relationship (SDUP) was used as an index of the effectiveness of the ultrasonic application; thus the higher the SDUP, the more effective the ultrasound application. SDUP was well correlated (r ⩾ 0.95) with the porosity and hardness. In addition, SDUP was largely affected by the acoustic impedance of the material being dried, showing a similar pattern with the impedance than the transmission coefficient of the acoustic energy on the interface. Thus, soft and open-porous product structures exhibited a better transmission of acoustic energy and were more prone to the mechanical effects of ultrasound. However, materials with a hard and closed-compact structure were less affected by acoustic energy due to the fact that the significant impedance differences between the product and the air cause high energy losses on the interface.

Chemical and physicochemical quality parameters in carrots dehydrated by power ultrasound.

Preservation of the quality and bioactivity of carrots dehydrated by power ultrasound (US) under different experimental conditions including prior blanching has been evaluated for the first time by measuring the evolution of the Maillard reaction and the changes in soluble sugars, proteins, total polyphenols, antioxidant activity, and rehydration ability. This study also includes a comparison with a freeze-dried sample and data of commercial dehydrated carrots. The synergic effect of US and temperature (60 degrees C) increased the dehydration rate of carrots (90% moisture loss in only 75 min) while still providing carrots with a level of 2-furoylmethyl-amino acids significantly lower than that of dehydrated commercial samples. Whereas a decrease in the content of reducing soluble sugars was observed with processing temperature, minor carbohydrates (scyllo- and myo-inositol and sedoheptulose) were rather stable, irrespective of the US dehydration parameters. Blanching significantly improved the rehydration ability of US-dehydrated carrots without increasing the loss of soluble sugars by leaching. As supported by the similarity of most quality indicators studied in both US-treated and freeze-dried carrots, the mild processing conditions employed in US dehydration gave rise to premium quality dehydrated carrots.

Ultrasonic system for continuous washing of textiles in liquid layers.

The use of ultrasonic energy for washing of textiles has been tried several times without achieving practical development. In fact, the softness of the fibres makes the cavitation to produce small erosion effect and the reticulate structure of the fabric favours the formation of air bubble layers which obstruct wave penetration. In addition, a high proportion of water with respect to the wash load and a certain water degassing is required to assure efficiency and homogeneity in the wash performance. Such requirements have hindered the commercial development of the ultrasonic washing machines for domestic purposes. For specific industrial applications, a great part of these limitations may be overcome. This article deals with a new process in which the fabric is exposed to the ultrasonic field in a flat format. Such process has been implemented at laboratory and at semi-industrial stage by using specially designed power ultrasonic transducers with rectangular plate radiators. The cleaning effect is produced by the intense cavitation field generated by the plate radiator within a thin layer of liquid where the fabric is introduced. The homogeneity of such effect is achieved by the successive exposure of all the fabric areas to the intense acoustic field. In this paper the structure and performance of the developed system are shown.

High-power ultrasonic system for the enhancement of mass transfer in supercritical CO2 extraction processes.

Oil is an important component of almonds and other vegetable substrates that can show an influence on human health. In this work the development and validation of an innovative, robust, stable, reliable and efficient ultrasonic system at pilot scale to assist supercritical CO(2) extraction of oils from different substrates is presented. In the extraction procedure ultrasonic energy represents an efficient way of producing deep agitation enhancing mass transfer processes because of some mechanisms (radiation pressure, streaming, agitation, high amplitude vibrations, etc.). A previous work to this research pointed out the feasibility of integrating an ultrasonic field inside a supercritical extractor without losing a significant volume fraction. This pioneer method enabled to accelerate mass transfer and then, improving supercritical extraction times. To commercially develop the new procedure fulfilling industrial requirements, a new configuration device has been designed, implemented, tested and successfully validated for supercritical fluid extraction of oil from different vegetable substrates.

Airborne ultrasound for the precipitation of smokes and powders and the destruction of foams.

Sonochemistry is generally associated with the use of power ultrasound in liquid media. Under such circumstances acoustic cavitation can drive a range of reactions and processes. The use of airborne ultrasound in processing is less familiar because of the difficulties that relate to the use of ultrasound in gaseous systems. Firstly there is a greater attenuation (power loss) in the transmission of sound through air compared with that through liquid. Secondly the transfer of acoustic energy generated in air into a liquid or solid material is inefficient due to the mismatch between acoustic impedances of gases and solids or liquids. Despite this, applications do exist for airborne ultrasound but the source must be very powerful and efficient. In this way one can obtain levels of intensities at which it is possible to use ultrasound for specific applications such as to agglomerate fine dusts and to break down foams.