Restructuring of Cu-based Catalysts during CO Electroreduction: Evidence for the Dominant Role of Surface Defects on the C2+ Product Selectivity.

CO is the key reaction intermediate in the Cu-catalyzed electroreduction of CO2 to products containing C-C bonds. Herein, we investigate the impact of the particle size of CuO precursors on the direct electroreduction of CO (CORR) to C2+ products. Flame spray pyrolysis was used to prepare CuO particles with sizes between 4 and 30 nm. In situ synchrotron wide-angle X-ray scattering (WAXS), quasi-in situ X-ray photoelectron spectroscopy, and transmission electron microscopy demonstrated that, during CORR, the CuO precursors transformed into ∼30 nm metallic Cu particles with a crystalline domain size of ∼17 nm, independently of the initial size of the CuO precursors. Despite their similar morphology, the samples presented different Faradaic efficiencies (FEs) to C2+ products. The Cu particles derived from medium-sized (10-20 nm) CuO precursors were the most selective to C2+ products (FE 60%), while those derived from CuO precursors smaller than 10 nm displayed a high FE to H2. As the oxidation state, the particle and the crystallite sizes of these samples were similar after CORR, the differences in product distribution are attributed to the type and density of surface defects on the metallic Cu particles, as supported by studying electrochemical oxidation of the reduced Cu particles during CV cycling in combination with synchrotron WAXS. Cu particles derived from <10 nm CuO contained a higher density of more under-coordinated defects, resulting in a higher FE to H2 than Cu particles derived from 10 to 30 nm CuO. Bulk oxidation was most prominent and stable for Cu particles derived from medium-sized CuO, which indicated the more disordered nature of their surface compared to Cu particles derived from 30 nm CuO precursors and their lower reactivity compared to Cu particles derived from small CuO. Cu particles derived from <10 nm CuO initially displayed intense redox behavior, quickly fading during subsequent CVs. Our results evidence the significant restructuring during the electrochemical reduction of CuO precursors into Cu particles of similar size. The differences in CORR performance of these Cu particles of similar size can be correlated to different surface structures, qualitatively resolved by studying surface and bulk oxidation, which affect the competition between CO dimerization to yield C2+ products and undesired H2 evolution.

Near-Unity Electrochemical CO2 to CO Conversion over Sn-Doped Copper Oxide Nanoparticles.

Bimetallic electrocatalysts have emerged as a viable strategy to tune the electrocatalytic CO2 reduction reaction (eCO2RR) for the selective production of valuable base chemicals and fuels. However, obtaining high product selectivity and catalyst stability remain challenging, which hinders the practical application of eCO2RR. In this work, it was found that a small doping concentration of tin (Sn) in copper oxide (CuO) has profound influence on the catalytic performance, boosting the Faradaic efficiency (FE) up to 98% for carbon monoxide (CO) at -0.75 V versus RHE, with prolonged stable performance (FE > 90%) for up to 15 h. Through a combination of ex situ and in situ characterization techniques, the in situ activation and reaction mechanism of the electrocatalyst at work was elucidated. In situ Raman spectroscopy measurements revealed that the binding energy of the crucial adsorbed *CO intermediate was lowered through Sn doping, thereby favoring gaseous CO desorption. This observation was confirmed by density functional theory, which further indicated that hydrogen adsorption and subsequent hydrogen evolution were hampered on the Sn-doped electrocatalysts, resulting in boosted CO formation. It was found that the pristine electrocatalysts consisted of CuO nanoparticles decorated with SnO2 domains, as characterized by ex situ high-resolution scanning transmission electron microscopy and X-ray photoelectron spectroscopy measurements. These pristine nanoparticles were subsequently in situ converted into a catalytically active bimetallic Sn-doped Cu phase. Our work sheds light on the intimate relationship between the bimetallic structure and catalytic behavior, resulting in stable and selective oxide-derived Sn-doped Cu electrocatalysts.