Towards scaling up the sonochemical synthesis of Pt-nanocatalysts.

Large scale production of electrocatalysts for electrochemical energy conversion devices such as proton exchange membrane fuel cells must be developed to reduce their cost. The current chemical reduction methods used for this synthesis suffer from problems with achieving similar particle properties such as particle size and catalytic activity when scaling up the volume or the precursor concentration. The continuous production of reducing agents through the sonochemical synthesis method could help maintain the reducing conditions (and also the particle properties) upon increasing the reactor volume. In this work we demonstrate that the reducing conditions of Pt-nanoparticles are indeed maintained when the reactor volume is increased from 200 mL to 800 mL. Similar particle sizes, 2.1(0.3) nm at 200 mL and 2.3(0.4) nm at 800 mL, and catalytic activities towards the oxygen reduction reaction (ORR) are maintained as well. The reducing conditions were assessed through TiOSO4 dosimetry, sonochemiluminesence imaging, acoustic power measurements, and Pt(II) reduction rate measurements. Cyclic voltammetry, CO-stripping, hydrogen evolution measurements, ORR measurements, and electron microscopy were used to evaluate the catalytic activity and particle size. The similar particle properties displayed from the two reactor volumes suggest that the sonochemical synthesis of Pt-nanoparticles is suitable for large scale production.

Optimum scavenger concentrations for sonochemical nanoparticle synthesis.

Maintaining nanoparticle properties when scaling up a chemical synthesis is challenging due to the complex interplay between reducing agents and precursors. A sonochemical synthesis route does not require the addition of reducing agents as they are instead being continuously generated in-situ by ultrasonic cavitation throughout the reactor volume. To optimize the sonochemical synthesis of nanoparticles, understanding the role of radical scavengers is paramount. In this work we demonstrate that optimum scavenger concentrations exist at which the rate of Ag-nanoparticle formation is maximized. Titanyl dosimetry experiments were used in conjunction with Ag-nanoparticle formation rates to determine these optimum scavenger concentrations. It was found that more hydrophobic scavengers require lower optimum concentrations with 1-butanol < 2-propanol < ethanol < methanol < ethylene glycol. However, the optimum concentration is shifted by an order of magnitude towards higher concentrations when pyrolytic decomposition products contribute to the reduction. The reduction rate is also enhanced considerably.

Sonochemical Synthesis of Cu@Pt Bimetallic Nanoparticles.

Reducing the amount of noble metals in catalysts for electrochemical conversion devices is paramount if these devices are to be commercialized. Taking advantage of the high degree of particle property control displayed by the sonochemical method, we set out to synthesize Cu@Pt bimetallic nanocatalysts in an effort to improve the mass activity towards the hydrogen evolution reaction. At least 17 times higher mass activity was found for the carbon supported Cu@Pt bimetallic nanocatalyst (737 mA mg−1, E = −20 mV) compared to carbon supported Pt nanocatalysts prepared with the same ultrasound conditions (44 mA mg−1, E = −20 mV). The synthesis was found to proceed with the sonochemical formation of Cu and Cu2O nanoparticles with the addition of PtCl4 leading to galvanic displacement of the Cu-nanoparticles and the formation of a Pt-shell around the Cu-core.

Frequency controlled agglomeration of pt-nanoparticles in sonochemical synthesis.

Optimizing the surface area of nanoparticles is key to achieving high catalytic activities for electrochemical energy conversion devices. In this work, the frequency range (200 kHz-500 kHz) for maximum sonochemical radical formation was investigated for the sonochemical synthesis of Pt-nanoparticles to assess whether an optimum frequency exists or if the entire range provides reproducible particle properties. Through physical and electrochemical characterization, it was found that the frequency dependent mechanical effects of ultrasound resulted in smaller, more open agglomerates at lower frequencies with agglomerate sizes of (238 ± 4) nm at 210 kHz compared to (274 ± 2) nm at 326 kHz, and electrochemical surface areas of (12.4 ± 0.9) m2g-1 at 210 kHz compared to (3.4 ± 0.5) m2g-1 at 326 kHz. However, the primary particle size (2.1 nm) and the catalytic activity towards hydrogen evolution, (19 ± 2) mV at 10mA cm2,remained unchanged over the entire frequency range. Highly reproducible Pt-nanoparticles are therefore easily attainable within a broad range of ultrasonic frequencies for the sonochemical synthesis route.

Tuning Ni-MoO2 Catalyst-Ionomer and Electrolyte Interaction for Water Electrolyzers with Anion Exchange Membranes.

Tailoring catalyst-ionomer and electrolyte interaction is crucial for the development of anion exchange membrane (AEM) water electrolysis. In this work, the interaction of Ni-MoO2 nanosheets with ionomers and electrolyte cations was investigated. The activity of Ni-MoO2 nanosheets for the hydrogen evolution reaction (HER) increased when tested in 1 M NaOH compared to 1 M KOH; however, it decreased when tested in 0.01 M KOH compared to 1 M KOH electrolyte. The capacitance minimum associated with the potential of zero free charge (pzfc) was shifted negatively from 0.5 to 0.4 V versus RHE when KOH concentration increased from 0.1 mM to 1 M KOH, suggesting a softening of the water in the double-layer to facilitate the OH- transport and faster kinetics of the Volmer step that lead to improved HER activity. The catalyst interaction with cationic moieties in the anion ionomer (or organic electrolytes) can also be rationalized based on the capacitance minimum, because the latter indicates a negatively charged catalyst during the HER, attracting the cationic moieties leading to the blocking of the catalytic sites and lower HER performance. The HER activity of Ni-MoO2 nanosheets is lower in benzyltrimethylammonium hydroxide (BTMAOH) than in tetramethylammonium hydroxide (TMAOH). Anion fumion ionomer and electrolytes with organic cations with benzyl group adsorption (such as BTMAOH) lead to decreased HER activity in comparison with TMAOH and Nafion. By utilizing Ni-MoO2 nanosheet electrodes as a cathode in a full non-platinum group metal (PGM) AEM electrolyzer, a current density of 1.15 A/cm2 at 2 V cell voltage in 1 M KOH at 50 °C was achieved. The electrolyzer showed exceptional stability in 0.1 M KOH for 65 h at 0.5 A/cm2.

An in situ XAS study of high surface-area IrO2 produced by the polymeric precursor synthesis.

Iridium oxide powders with a surface area of more than 1 m2 g-1 (4 m2 g-2 from the H-UPD charge) and iridium-oxide crystallites less than 10 nm across were synthesized by heat treating gels formed from citric acid, ethylene glycol and dihydrogen hexachloroiridate(iv) in air. The characteristics of the resulting material was found to be strongly dependent on the heat-treatment step in the synthesis. A single heat-treatment of the gel resulted in a material with a substantial fraction of elemental iridium metal, i.e. iridium in oxidation state zero (Ir0). Post-synthesis modification of the powder by potential cycling resulted in oxidation peaks consistent with the conversion of the metal phase to iridium oxide. Linear combination of the near-edge part of the X-ray absorption data (X-ray absorption near-edge spectroscopy, XANES) collected in situ during potential cycling and an analysis of the extended X-ray fine-structure (EXAFS) part of the spectrum showed that the overall metal fraction was not significantly affected by the cycling. The oxidation of the metal phase is therefore limited to a thin layer of oxide at the metal surface, and a significant part of the iridium is left inactive. A modification of the heat treatment procedure of the sample resulted in iridium oxide containing only insignificant amounts of elemental iridium metal.

Strategies for the analysis of the elemental metal fraction of Ir and Ru oxides via XRD, XANES, and EXAFS.

Iridium and ruthenium oxide are active electrocatalysts for oxygen evolution. The relation between preparation method, structure, and behavior of mixed oxides of iridium and ruthenium are of interest in order to obtain active and stable catalysts. In this work the structure of mixed Ru-Ir oxides synthesized by the polymeric precursor method, which involves the formation of a gel containing the metal precursors and subsequent heat-treatment in air, was studied for the IrxRu1-xO2 system. An in-depth analysis of X-ray diffraction (XRD) and X-ray absorption (XAS) data, including EXAFS and linear combination of XANES, shows that the polymeric precursor synthesis method is capable of providing an intimate mixing of Ir and Ru in the catalyst. In addition to the oxide phase, metal phases, i.e. with Ru or Ir or both in oxidation state zero (Ir(fcc) and Ru(hcp)), were also found in the product materials. Facing complex structures such as some of those synthesized here, we have shown that a representation of shells with more than one atom type are efficiently represented using mixed sites, i.e. including scattering contributions from several elements in a site corresponding to a partial occupancy of the site by these elements, this method forming a very efficient basis for analyzing EXAFS data.

Systematic Study on TiO2 Crystallization via Hydrothermal Synthesis in the Presence of Different Ferrite Nanoparticles as Nucleation Seeds.

In the present work, the crystallization of anatase TiO2 nanoparticles (NPs), using different ferrite nanoparticles with different chemical composition, dimensions and shape as nucleation seeds, was investigated. In particular, CoFe2O4, NiFe2O4 and Fe3O4 NPs with a volume ratio equal to 1:1000 with respect of TiO2 amount, were used in order to investigate the synthesis of nanocrystalline tetragonal anatase TiO2 by a hydrothermal synthesis. In addition, Lu2O3 nanoparticles were also used to detect the effect of a non-magnetic nanoparticle on the synthesis and nanocrystallization of titania. For each sample, a deep physical characterization was performed by XRD (with a Rietveld refinement of the structural data), FE-SEM, STEM, HRTEM, DSC analysis and BET surface area measurement. Furthermore, for some samples, the photocatalytic activity was investigated by degradation of methylene blue in aqueous medium, in the framework of a standard ISO 10678:2010 protocol. The hydrothermal synthesis was performed with a 3 hours' thermal treatment, at a pressure of approximatively 9 bar and a temperature significantly lower (Tmax═150 °C) than the usual temperature necessary to obtain crystalline anatase TiO2 (Tcryst═350 °C). The results give evidence that the mere presence of a nucleation seeds in the hydrothermal reactor, without any particular need for the composition and morphology, leads to crystalline anatase TiO2 nanoparticles with high photocatalytic performances.