Link between the Reactivity of Slag and the Strength Development of Calcium Aluminate Cement.

The problem of loss of strength caused by the conversion reaction with calcium aluminate cements (CAC) is well known. It has been shown that the addition of ground granulated blast furnace slag (GGBS) to CAC inhibits the conversion process. Different slags can have a different chemical and mineralogical composition depending on their origin and production process, which can significantly influence their reactivity. This work investigated the extent to which the R3 test, developed for Portland cement and based on isothermal calorimetry and/or bound water, was used to predict the reactivity of ground granulated blast furnace slag in a CAC. Mortars and cement pastes with a 30% replacement of slag were tested to evaluate their compressive strength and microstructure. The results show that slags with higher reactivity due to their hydraulic properties lead to a lower compressive strength loss within the first 6 h, a higher strength loss after 24 h due to stratlingite formation and a lower strength loss after 28 days due to pozzolanic reaction and stratlingite formation. The results also confirm that the R3 test was used as a rapid method to predict the effects of slag on the compressive strength of CAC.

Does carbon footprint reduction impair mechanical properties and service life of concrete?

The aim of this study is to evaluate how much the changes in the concrete mix design, which enable carbon footprint reduction, are impacting mechanical properties and predicted service life of concrete structure. The starting point of this study was concrete mix used in a recent reinforced concrete Peljesac Bridge in the Adriatic. In the first round of experiments the amount of cement in this initial mix was significantly lowered, without jeopardising workability of the mix. In the second round, the main part of the cement was substituted with the combination of fly ash and limestone or calcined clay and limestone. All supplementary cementitious materials used were sourced in the region of the structure. The calcined clays used in this study were collected locally and found to have a low kaolin content. On all mixes fresh and mechanical properties were tested to ensure that the requested equal or better workability and mechanical stability were reached. Furthermore, on each mix chloride migration was tested to evaluate the resistance of mix to chloride penetration. All mixtures were evaluated based on the overall performance considering mechanical, durability, and carbon footprints. The results indicate that the total cement content had a significant effect on durability and thus service life. The bridge mix design was determined to be 'over designed,' as all alternative mixes achieved a similar or higher sustainability index with lower amount of cement. Supplementary Information: The online version contains supplementary material available at 10.1617/s11527-022-02090-9.

Contribution to Understanding of Synergy between Red Mud and Common Supplementary Cementitious Materials.

Recently, much attention has been paid to the reuse of bauxite residues from alumina production, also known as red mud, in the cement industry. Red mud bears the potential to improve concrete properties due to its favourable chemical composition and particle size. In this work, the synergy between locally available red mud and common supplementary cementitious materials such as fly ash, slag, calcined clay and limestone in cement mixes is investigated. All materials used were sourced from the immediate vicinity of the cement plant. The study of synergy involved the evaluation of the individual chemical reactivity of each material using the R3 test by isothermal calorimetry as well as their joint contribution to the heat of hydration and the composition of the reaction products of the paste and the compressive strength of the mortar. The results show how, by understanding the synergy between the materials, a higher level of cement substitutions can be achieved without compromising the mechanical properties of the mortar.

Influence of Low- to Medium-Kaolinite Clay on the Durability of Limestone Calcined Clay Cement (LC3) Concrete.

The kaolinite content is principally responsible for the durability performance of Limestone Calcined Clay Cement (LC3), which calls into question its global applicability. The clay supply has a significant impact on the LC3 system's reduced carbon footprint advantage. The influence of kaolinite concentration from two separate clays (collected in East South-East Europe) on the durability performance of concrete was investigated in this study. The low-kaolinitic clay had 18% kaolinite, while the medium-kaolinitic clay contained around 41% kaolinite. The compressive strength, chloride intrusion, electrical conductivity, surface resistivity, and sorptivity index were measured on concrete after 28 days. Furthermore, the pore structure development of these mixtures was investigated in relation to the kaolinite content of the mixtures. The reactivity test was performed on clays to measure their reactivity levels within the cementitious system. The results show that kaolinite content has a moderate effect on compressive strength, but it has a considerable effect on other durability indices. When compared to the Portland cement mixture, the chloride migration and diffusion coefficients were reduced by 50% and 36%, respectively, in the combination with a medium kaolinite content (more than 40%). The low-kaolinitic clay, on the other hand, achieved 60% of the chloride penetration resistance of the medium-kaolinitic clay. Furthermore, low-kaolinitic clay has been demonstrated to be suitable for low-carbon concrete in moderate exposure conditions.

Effect of Wood Biomass Ash Storage on the Properties of Cement Composites.

Since ash from wood biomass mostly ends up in landfills, recent research has focused on finding its economic and environmental added value as a potential new raw material in the construction industry. However, for wood ash to be used on an industrial scale in construction, a strategy for its proper storage must be defined. Proper storage of WBA is important to ensure quality control for applications in cementitious composites. This work investigated the aging of wood biomass ash (WBA) collected from five different power plants in Croatia and its influence on the performance of cementitious composites. WBA and cement pastes were investigated at different aging times (up to one year) using thermogravimetric analysis (TGA), powder X-ray diffraction (XRD), isothermal calorimetry and initial and final setting times. The results showed that storage of WBA in closed and open containers resulted in carbonation and hydration of mainly free lime and periclase, respectively, which affected the reactivity and setting times of WBA cement pastes.

Non-Destructive Corrosion Inspection of Reinforced Concrete Using Ground-Penetrating Radar: A Review.

Reduced maintenance costs of concrete structures can be ensured by efficient and comprehensive condition assessment. Ground-penetrating radar (GPR) has been widely used in the condition assessment of reinforced concrete structures and it provides completely non-destructive results in real-time. It is mainly used for locating reinforcement and determining concrete cover thickness. More recently, research has focused on the possibility of using GPR for reinforcement corrosion assessment. In this paper, an overview of the application of GPR in corrosion assessment of concrete is presented. A literature search and study selection methodology were used to identify the relevant studies. First, the laboratory studies are shown. After that, the studies for the application on real structures are presented. The results have shown that the laboratory studies have not fully illuminated the influence of the corrosion process on the GPR signal. Also, no clear relationship was reported between the results of the laboratory studies and the on-site inspection. Although the GPR has a long history in the condition assessment of structures, it needs more laboratory investigations to clarify the influence of the corrosion process on the GPR signal.

Regional Waste Streams as Potential Raw Materials for Immediate Implementation in Cement Production.

There is an urgent need to apply available technologies to reduce the environmental impact of the construction industry. One of the possible solutions that can be implemented immediately is the industrial symbiosis between the waste-producing industries on the one hand and the cement industry, which consumes enormous amounts of raw materials for its production, on the other. In order for the industry to accelerate the use of these available materials and technologies, the potential of these materials must be disclosed. The present study shows a systematic approach to assess the potential of waste materials, by-products, and other raw materials available in the South East Europe that can be used in cement production. Their evaluation included the analysis of their availability, their chemical and physical properties, their chemical reactivity, and their contribution to the mortar's strength. Based on the results and the analyses carried out, a recommendation for immediate use in the construction sector is given for each of the materials collected.

Chloride-Induced Corrosion of Steel in Alkali-Activated Mortars Based on Different Precursors.

The low environmental impact and high long-term performance of products are becoming imperative for the sustainable development of the construction industry. Alkali-activated materials (AAMs) are one of the available low-embodied-carbon alternatives to Portland cement (OPC). For their application in the marine environment or where de-icing salts are used, it is of utmost importance to demonstrate their equal or better performance compared to OPC. The aim of this study was to compare the corrosion behaviour of the steel in AAMs based on different regionally available by-products with the behaviour of the steel in OPC. The by-products used were fly ash, slag, silica fume, and iron-silica fines. The corrosion process of each system was monitored by the corrosion potential and polarisation resistance during exposure to tap water and chloride solution over a period of almost one year. Certain AAMs showed a higher resistance to chloride penetration compared to OPC, which was attributed to the smaller number of capillary pores and higher gel phase precipitation. The same corrosion resistance compared to OPC was achieved with alkali-activated fly ash and alkali-activated slag mortars. The stability of the systems in tap water and chloride solution was confirmed by the visual assessment of the steel surface at the end of the test period.