Design for Additive Manufacturing and Investigation of Surface-Based Lattice Structures for Buckling Properties Using Experimental and Finite Element Methods.

Additive Manufacturing (AM) is rapidly evolving due to its unlimited design freedom to fabricate complex and intricate light-weight geometries with the use of lattice structure that have potential applications including construction, aerospace and biomedical applications, where mechanical properties are the prime focus. Buckling instability in lattice structures is one of the main failure mechanisms that can lead to major failure in structural applications that are subjected to compressive loads, but it has yet to be fully explored. This study aims to investigate the effect of surface-based lattice structure topologies and structured column height on the critical buckling load of lattice structured columns. Four different triply periodic minimal surface (TPMS) lattice topologies were selected and three design configurations (unit cells in x, y, z axis), i.e., 2 × 2 × 4, 2 × 2 × 8 and 2 × 2 × 16 column, for each structure were designed followed by printing using HP MultiJet fusion. Uni-axial compression testing was performed to study the variation in critical buckling load due to change in unit cell topology and column height. The results revealed that the structured column possessing Diamond structures shows the highest critical buckling load followed by Neovius and Gyroid structures, whereas the Schwarz-P unit cell showed least resistance to buckling among the unit cells analyzed in this study. In addition to that, the Diamond design showed a uniform decrease in critical buckling load with a column height maximum of 5193 N, which makes it better for applications in which the column's height is relatively higher while the Schwarz-P design showed advantages for low height column maximum of 2271 N. Overall, the variations of unit cell morphologies greatly affect the critical buckling load and permits the researchers to select different lattice structures for various applications as per load/stiffness requirement with different height and dimensions. Experimental results were validated by finite element analysis (FEA), which showed same patterns of buckling while the numerical values of critical buckling load show the variation to be up to 10%.

Water Purification through a Novel Electrospun Carbon Nanofiber Membrane.

Here, we report water purification through novel polyvinyl alcohol (PVA)-based carbon nanofibers synthesized through the electrospinning technique. In our novel approach, we mix PVA and tetraethyl orthosilicate (TEOS) with green tea solutions with different concentrations to synthesize carbon-based nanofibers (CNFs) and further calcine at 280 °C for carbonization. The scanning electron microscopy (SEM) results show the diameter of the nanofibers to be ∼500 nm, which decreases by about 50% after carbonization, making them more suitable candidates for the filtration process. Next, using these carbon nanofibers, we prepare filters for water purification. The synthesized CNF filters show excellent performance and successful removal of contaminants from the water by analyzing the CNF-based filters before and after the filtration of water through SEM and energy-dispersive X-ray (EDX) spectroscopy. Our SEM and EDX results indicate the presence of various nanoparticles consisting of different elements such as Mg, Na, Ti, S, Si, and Fe on the filters, after the filtration of water. Additionally, the SEM results show that PVA and TEOS concentrations play an important role in the formation, uniformity, homogeneity, and particularly in the reduction of the nanofiber diameter.