Top-Down Heterogeneous Colloidal Engineering Using Capillary Assembly of Liquid Particles.

Capillary assembly of liquid particles (CALP) is a microfabrication strategy for engineering arbitrarily shaped polymer colloids. The method entails depositing emulsion particles into patterned microarrays within a fluidic cell: coalescence, polymerization, and extraction of the deposited material engender faceted colloids. Herein, the versatility of CALP is demonstrated by using both consecutive assembly and heterogeneous coassembly to engineer geometrically diverse Janus and patchy colloids. Liquid particles (LPs) can be patterned laterally across the plane of the template by manipulating the capillary immersion force, liquid particle hardness, and rate of coalescence. Bilayers of different polymeric LPs and patchy microarrays are fabricated, comprising solid colloids made from various materials including poly(styrene), p-styryltrimethoxysilane, and iron oxide. Eleven different structures including concentric Janus squares, triblock ellipsoids, and planar tetramer and pentagonal patchy particles are described. All particles are fluorescently labeled, resist flocculation, withstand extended heating, and endure dispersion in organic solvent. Further crystallization and processing into colloid-based microscale devices is therefore anticipated. Heterogeneous CALP combines top-down microfabrication with bottom-up synthesis to engineer nonequilibrium particle structures that cannot be made with wet chemistry. CALP enables the design and fabrication of colloids with complex internal construction to target hierarchical functional materials. Ultimately, the integration of colloidal building blocks comprising multiple components that are independently addressable is crucial for the development of nano/micromaterials such as filtration devices, sensors, diagnostics, solid-state catalysts, and optical electronics.

Capillary Assembly of Liquid Particles.

Capillary assembly is a versatile method for depositing colloidal particles within templates, resulting in nano/microarrays and colloidal superstructures for optical, plasmonic, and sensory applications. Liquid particles (LPs), comprised of oligomerized 3-(trimethoxysilyl)propyl methacrylate, are herein shown to deposit into patterned cavities via capillary assembly. In contrast to solid colloids, LPs coalesce upon solvent evaporation and assume the geometry of the template. Incorporating small molecules such as dyes followed by LP solidification generates fluorescent polymer microarrays of any geometry. The LP size is inversely proportional to the quantity of deposited material and the convexity of the final polymer array. Cavity filling can be tuned by increasing the assembly temperature. Extraction of the polymerized regions produces solidified particles with faceted shapes including square prisms, trapezoids, and ellipsoids with sizes up to 14 µm that retain the shape of the cavity in which they are initially held. LP deposition thus presents a highly controllable fabrication scheme for geometrically diverse polymer microarrays and anisotropic colloids of any conceivable polygonal shape due to space filling of the template. The extension of capillary assembly to LPs that can be doped with small molecule dyes and analytes invaluably expands the synthetic toolbox for top-down, scalable, hierarchically engineered materials.

Assembly and Dynamic Analysis of Square Colloidal Crystals via Templated Capillary Assembly.

Capillary assembly has the ability to engineer centimeter-sized regions of discrete colloidal superstructures and microarrays. However, its use as a tool for directing crystallization of colloids into surface-bound nonclose-packed arrays is limited. Furthermore, the use of quantitative particle tracking tools to investigate evaporative assembly dynamics is rarely employed. In this contribution, we use templated capillary assembly to fabricate square-packed lattices of spherical, organosilica colloids using designed patterned boundaries. Particle tracking algorithms reveal that the assembly of square-packed regions is controlled by the interplay between confinement-driven nuclei formation and osmotic pressure-driven restructuring. We find that the incorporation of a square template increases the yield of particles bearing four nearest neighbors (Zn = 4) from 4 to 39%, obtained using a heavier and more viscous solvent. Maximal square-packed domains occur at specific initial particle concentrations (1.75-2.25 wt % or φ = 0.013-0.017), indicating that rearrangements are a function of osmotic force. We use particle tracking methods to dynamically monitor conversions between square and hexagonal packing, revealing a cyclical transition between 4 and 6 coordinated particles throughout meniscus recession. Our method is highly scalable and inexpensive and can be adapted for use with different particle sizes and compositions, as well as for targeted open-packed geometries. Our findings will inform the large area, defect-free assembly of nonclose-packed lattices of unexplored varieties that are necessary for the continued expansion of colloid-based materials with vast applications in optical electronics.

Molecular Recognition in the Colloidal World.

Colloidal self-assembly is a bottom-up technique to fabricate functional nanomaterials, with paramount interest stemming from programmable assembly of smaller building blocks into dynamic crystalline domains and photonic materials. Multiple established colloidal platforms feature diverse shapes and bonding interactions, while achieving specific orientations along with short- and long-range order. A major impediment to their universal use as building blocks for predesigned architectures is the inability to precisely dictate and control particle functionalization and concomitant reversible self-assembly. Progress in colloidal self-assembly necessitates the development of strategies that endow bonding specificity and directionality within assemblies. Methodologies that emulate molecular and polymeric three-dimensional (3D) architectures feature elements of covalent bonding, while high-fidelity molecular recognition events have been installed to realize responsive reconfigurable assemblies. The emergence of anisotropic 'colloidal molecules', coupled with the ability to site-specifically decorate particle surfaces with supramolecular recognition motifs, has facilitated the formation of superstructures via directional interactions and shape recognition. In this Account, we describe supramolecular assembly routes to drive colloidal particles into precisely assembled architectures or crystalline lattices via directional noncovalent molecular interactions. The design principles are based upon the fabrication of colloidal particles bearing surface-exposed functional groups that can undergo programmable conjugation to install recognition motifs with high fidelity. Modular and versatile by design, our strategy allows for the introduction and integration of molecular recognition principles into the colloidal world. We define noncovalent molecular interactions as site-specific forces that are predictable (i.e., feature selective and controllable complementary bonding partners) and can engage in tunable high-fidelity interactions. Examples include metal coordination and host-guest interactions as well as hydrogen bonding and DNA hybridization. On the colloidal scale, these interactions can be used to drive the reversible formation of open structures. Key to the design is the ability to covalently conjugate supramolecular motifs onto the particle surface and/or noncovalently associate with small molecules that can mediate and direct assembly. Efforts exploiting the binding strength inherent to DNA hybridization for the preparation of reversible open-packed structures are then detailed. We describe strategies that led to the introduction of dual-responsive DNA-mediated orthogonal assembly as well as colloidal clusters that afford distinct DNA-ligated close-packed lattices. Further focus is placed on two essential and related efforts: the engineering of complex superstructures that undergo phase transitions and colloidal crystals featuring a high density of functional anchors that aid in crystallization. The design principles discussed in this Account highlight the synergy stemming from coupling well-established noncovalent interactions common on the molecular and polymeric length scales with colloidal platforms to engineer reconfigurable functional architectures by design. Directional strategies and methods such as those illustrated herein feature molecular control and dynamic assembly that afford both open-packed 1D and 2D lattices and are amenable to 3D colloidal frameworks. Multiple methods to direct colloidal assembly have been reported, yet few are capable of crystallizing 2D and 3D architectures of interest for optical data storage, electronics, and photonics. Indeed, early implications are that [supra]molecular control over colloidal assembly can fabricate rationally structured designer materials from simple fundamental building blocks.

Ensemble Modeling and Intracellular Aggregation of an Engineered Immunoglobulin-Like Domain.

The production of recombinant proteins in Escherichia coli frequently results in the formation of insoluble protein aggregates called inclusion bodies (IBs). The determinants of IB formation remain poorly understood and are of much interest for biotechnological and research applications, as well as offering insight into disease-related in vivo protein aggregation. Here we investigate a set of engineered target-binding proteins based upon the fibronectin type III domain, and we find that variations in sequence at just three positions in a solvent-exposed loop greatly alter the extent of IB formation. The loop is analogous to the third complementarity-determining region of immunoglobulin variable domains and has been shown to be conformationally mobile. In contrast to studies of other proteins, the extent of IB formation is not explained by differences in thermal stability measured by differential scanning calorimetry. Instead, IB formation is correlated with the average local stability of the FG loop, as modeled by an ensemble of structures generated using Rosetta's kinematic closure loop reconstruction method. This correlation suggests that loop instability may promote local unfolding, exposing aggregation-prone surfaces. Consistent with this mechanism, sequence-based predictions of aggregation propensity produced by Zyggregator are also correlated with IB formation, though not with modeled loop stability. The combination of average model energy scores with sequence-based aggregation predictions accounts for the variation in IB formation remarkably well (R(2)=0.8). The comparison with experimental data validates the ensemble modeling approach, which may be applicable to dynamic protein loops involved in a wide range of phenomena.

Bioinspired Artificial Melanosomes As Colorimetric Indicators of Oxygen Exposure.

Many industries require irreversibly responsive materials for use as sensors or detectors of environmental exposure. We describe the synthesis and fabrication of a nontoxic surface coating that reports oxygen exposure of the substrate material through irreversible formation of colored spots. The coating consists of a selectively permeable rubber film that contains the colorless organic precursors to darkly pigmented synthetic melanin. Melanin synthesis within the film is triggered by exposure to molecular oxygen. The selectively permeable rubber film regulates the rate of oxygen diffusion, enabling independent control of the sensitivity and response time of the artificial melanosome, while preventing leaching of melanin or its precursors.

Fabrics coated with lubricated nanostructures display robust omniphobicity.

The development of a stain-resistant and pressure-stable textile is desirable for consumer and industrial applications alike, yet it remains a challenge that current technologies have been unable to fully address. Traditional superhydrophobic surfaces, inspired by the lotus plant, are characterized by two main components: hydrophobic chemical functionalization and surface roughness. While this approach produces water-resistant surfaces, these materials have critical weaknesses that hinder their practical utility, in particular as robust stain-free fabrics. For example, traditional superhydrophobic surfaces fail (i.e., become stained) when exposed to low-surface-tension liquids, under pressure when impacted by a high-velocity stream of water (e.g., rain), and when exposed to physical forces such as abrasion and twisting. We have recently introduced slippery lubricant-infused porous surfaces (SLIPS), a self-healing, pressure-tolerant and omniphobic surface, to address these issues. Herein we present the rational design and optimization of nanostructured lubricant-infused fabrics and demonstrate markedly improved performance over traditional superhydrophobic textile treatments: SLIPS-functionalized cotton and polyester fabrics exhibit decreased contact angle hysteresis and sliding angles, omni-repellent properties against various fluids including polar and nonpolar liquids, pressure tolerance and mechanical robustness, all of which are not readily achievable with the state-of-the-art superhydrophobic coatings.