Additive Manufacturing of SS316L/IN718 Bimetallic Structure via Laser Powder Bed Fusion.

Laser powder bed fusion (LPBF) is a popular additive manufacturing (AM) technique that has demonstrated the capability to produce sophisticated engineering components. This work reports the crack-free fabrication of an SS316L/IN718 bimetallic structure via LPBF, along with compositional redistribution, phase transformations and microstructural development, and nanohardness variations. Constituent intermixing after LPBF was quantitatively estimated using thermo-kinetic coefficients of mass transport and compared with the diffusivity of Ni in the austenitic Fe-Ni system.

Incinerator ash characterization - Implications for elevated temperature landfills.

The occurrence of temperatures in municipal solid waste (MSW) landfills in excess of 55 °C is a problem that has gained much attention in the solid waste industry, both domestically and globally. Facilities which frequently experience such temperatures are termed Elevated Temperature Landfills (ETLFs). Ash, both MSW incinerator ash (MSWIA) and coal combustion ash (CCA), when co-disposed with unburned MSW, can provide constituents which are able to partake in abiotic exothermic reactions that may develop or sustain elevated temperatures. These reactions include hydration and carbonation, as well as the oxidation and corrosion of metals commonly found in ash. In this study, sixteen ash samples from across the U.S. were characterized by using X-ray diffraction (XRD), X-ray fluorescence (XRF), and scanning electron microscopy coupled with X-ray energy dispersive spectroscopy (SEM/XEDS) to identify complex mineral and glassy phases enriched in calcium, silicon, aluminum, and iron. The high-temperature incineration of MSW and coal feedstocks, along with weathering processes impacting these ashes, yield a heterogenous material capable of generating appreciable heat given the right conditions. Additionally, a simple model was developed and, using ash compositions obtained via XEDS, a value termed relative heat potential (RHP) was estimated for each sample. Results show that CCAs may be expected to generate roughly 15 % more heat than MSWIAs when deposited in landfills due to their greater aluminum content.

In situ TEM Characterization of Microstructure Evolution and Mechanical Behavior of the 3D-Printed Inconel 718 Exposed to High Temperature.

This in situ transmission electron microscopy work presents a nanoscale characterization of the microstructural evolution in 3D-printed Inconel 718 (IN718) while exposed to elevated temperature and an associated change in the mechanical property under tensile loading. Here, we utilized a specially designed specimen shape that enables tensile testing of nano-sized thin films without off-plane deformations. Additionally, it allows a seamless transition from the in situ heating to tensile experiment using the same specimen, which enables a direct correlation of the microstructure and the mechanical property of the sample. The method was successfully used to observe the residual stress relaxation and the formation of incoherent γ' precipitates when temperature was increased to 700°C. The subsequent in situ tensile test revealed that the exposure of the as-printed IN718 to a high temperature without full heat treatment (solutionizing and double aging) leads to loss of ductility.

High Entropy and Sluggish Diffusion "Core" Effects in Senary FCC Al-Co-Cr-Fe-Ni-Mn Alloys.

Relative role of enthalpy and entropy in the stabilization of senary FCC Al-Co-Cr-Fe-Ni-Mn high entropy alloys was investigated via a high throughput combinatorial solid-to-solid diffusion couple approach. Many off-equiatomic compositions of FCC AlpCoqCrrFesNitMnu were generated by the diffusing Al and Ni in equiatomic Co20Cr20Fe20Ni20Mn20 alloy, i.e., the Al48Ni52 vs Co20Cr20Fe20Ni20Mn20 diffusion couple, annealed at 900°, 1000°, 1100°, and 1200 °C. Above 1000 °C, the solubility limit of Al in off-equiatomic AlpCoqCrrFesNitMnu alloy was determined to be higher than the solubility limit of Al in equiatomic AlxCoCrFeNiMn alloy. Compositions corresponding to the highest solubility limit of Al in off-equiatomic AlpCoqCrrFesNitMnu alloy exhibited a lower free energy of mixing, i.e., higher thermodynamic stability, than equiatomic AlxCoCrFeNiMn compositions, at 1100 °C and above. Therefore, the role of enthalpy was estimated to be significant in achieving higher thermodynamic stability in off-equiatomic alloys, since they always have lower entropy of mixing than their equiatomic counterparts. The magnitude of interdiffusion coefficients of individual elements in Al-Co-Cr-Fe-Ni-Mn alloys were compared to the interdiffusion coefficients in relevant quinary, quaternary, and ternary solvent-based alloys. Interdiffusion coefficients were not necessarily lower in FCC Al-Co-Cr-Fe-Ni-Mn alloys; therefore no sluggish diffusion was observed in FCC HEA, but diffusion of individual elements in BCC Al-Co-Cr-Fe-Ni-Mn alloy followed the sluggish diffusion hypothesis except for Ni. All compositions in the FCC Al-Co-Cr-Fe-Ni-Mn alloy were observed to comply with existing empirical single phase formation rules in high entropy alloys.

Stabilization of Sn Anode through Structural Reconstruction of a Cu-Sn Intermetallic Coating Layer.

The metallic tin (Sn) anode is a promising candidate for next-generation lithium-ion batteries (LIBs) due to its high theoretical capacity and electrical conductivity. However, Sn suffers from severe mechanical degradation caused by large volume changes during lithiation/delithiation, which leads to a rapid capacity decay for LIBs application. Herein, a Cu-Sn (e.g., Cu3 Sn) intermetallic coating layer (ICL) is rationally designed to stabilize Sn through a structural reconstruction mechanism. The low activity of the Cu-Sn ICL against lithiation/delithiation enables the gradual separation of the metallic Cu phase from the Cu-Sn ICL, which provides a regulatable and appropriate distribution of Cu to buffer volume change of Sn anode. Concurrently, the homogeneous distribution of the separated Sn together with Cu promotes uniform lithiation/delithiation, mitigating the internal stress. In addition, the residual rigid Cu-Sn intermetallic shows terrific mechanical integrity that resists the plastic deformation during the lithiation/delithiation. As a result, the Sn anode enhanced by the Cu-Sn ICL shows a significant improvement in cycling stability with a dramatically reduced capacity decay rate of 0.03% per cycle for 1000 cycles. The structural reconstruction mechanism in this work shines a light on new materials and structural design that can stabilize high-performance and high-volume-change electrodes for rechargeable batteries and beyond.

Spark Plasma Sintered B4C-Structural, Thermal, Electrical and Mechanical Properties.

The structural, thermal, electrical and mechanical properties of fully dense B4C ceramics, sintered using Spark Plasma Sintering (SPS), were studied and compared to the properties of B4C ceramics previously published in the literature. New results on B4C's mechanical responses were obtained by nanoindentation and ring-on-ring biaxial strength testing. The findings contribute to a more complete knowledge of the properties of B4C ceramics, an important material in many industrial applications.

Direct-Contact Cytotoxicity Evaluation of CoCrFeNi-Based Multi-Principal Element Alloys.

Transition metal multi-principal element alloys (MPEAs) are novel alloys that may offer enhanced surface and mechanical properties compared with commercial metallic alloys. However, their biocompatibility has not been investigated. In this study, three CoCrFeNi-based MPEAs were fabricated, and the in vitro cytotoxicity was evaluated in direct contact with fibroblasts for 168 h. The cell viability and cell number were assessed at 24, 96, and 168 h using LIVE/DEAD assay and alamarBlue assay, respectively. All MPEA sample wells had a high percentage of viable cells at each time point. The two quaternary MPEAs demonstrated a similar cell response to stainless steel control with the alamarBlue assay, while the quinary MPEA with Mn had a lower cell number after 168 h. Fibroblasts cultured with the MPEA samples demonstrated a consistent elongated morphology, while those cultured with the Ni control samples demonstrated changes in cell morphology after 24 h. No significant surface corrosion was observed on the MPEAs or stainless steel samples following the cell culture, while the Ni control samples had extensive corrosion. The cell growth and viability results demonstrate the cytocompatibility of the MPEAs. The biocompatibility of MPEAs should be investigated further to determine if MPEAs may be utilized in orthopedic implants and other biomedical applications.

Periodically Patterned Au-TiO2 Heterostructures for Photoelectrochemical Sensor.

Periodically patterned Au nanorods in TiO2 nanocavities (Au NRs@TiO2) were fabricated via magnetron sputtering followed by a thermal dewetting process. This innovative Au NRs@TiO2 heterostructure was used as a plasmonic sensing platform for photoelectrochemical detection of glucose and lactose. This Au NRs@TiO2 patterned heterostructure possesses superior sensing properties to other Au nanoparticle-based sensors because (i) localized surface plasmon resonance (LSPR) generated at Au/TiO2 interfaces enhanced sensitivity of glucose (lactose) amperometric detection; (ii) periodic Au nanocrystals in TiO2 nanocavities accelerated charge separation and transfer rate, especially under monochromatic blue light irradiation; (iii) discrete planar architectures comprising Au NRs immobilized on TiO2 substrates significantly improved stability and reusability of the sensors. A low detection limit of 1 µM (10 µM) and a high sensitivity of 812 µA mM-1 cm-2 (270 µA mM-1 cm-2) were achieved on the Au NRs@TiO2 heterostructures for glucose (lactose) detection without the addition of enzymes. Good selectivity and superb stability over more than 8 weeks was also demonstrated using these Au NRs@TiO2 heterostructures for glucose (lactose) detection. Additionally, this cost-efficient technique can be easily extended to other photoelectrochemical sensing systems when considering the combination of sensing and visible or infrared light source enhancement.

Enhanced Photoelectrocatalytic Reduction of Oxygen Using Au@TiO2 Plasmonic Film.

Novel Au@TiO2 plasmonic films were fabricated by individually placing Au nanoparticles into TiO2 nanocavity arrays through a sputtering and dewetting process. These discrete Au nanoparticles in TiO2 nanocavities showed strong visible-light absorption due to the plasmonic resonance. Photoelectrochemical studies demonstrated that the developed Au@TiO2 plasmonic films exhibited significantly enhanced catalytic activities toward oxygen reduction reactions with an onset potential of 0.92 V (vs reversible hydrogen electrode), electron transfer number of 3.94, and limiting current density of 5.2 mA cm-2. A superior ORR activity of 310 mA mg-1 is achieved using low Au loading mass. The isolated Au nanoparticle size remarkably affected the catalytic activities of Au@TiO2, and TiO2 coated with 5 nm Au (Au5@TiO2) exhibited the best catalytic function to reduce oxygen. The plasmon-enhanced reductive activity is attributed to the surface plasmonic resonance of isolated Au nanoparticles in TiO2 nanocavities and suppressed electron recombination. This work provides comprehensive understanding of a novel plasmonic system using isolated noble metals into nanostructured semiconductor films as a potential alternative catalyst for oxygen reduction reaction.

Quantitative analysis of optic disc color.

PURPOSE: To evaluate the reproducibility of ImageJ software in analyzing the color of the optic disc. METHODS: One hundred twelve normal participants (56 males and 56 females) were enrolled in this study. The image of the optic disc was taken using Kowa digital disc photo-graphy, and the gray scales of the nasal rim (NR), brightest cupping center (BCC) and largest inferior retinal vein (IRV) were calculated using histogram in ImageJ. Three different observers calculated the gray scales three separate times. Reproducibility was assessed using the interclass correlation coefficient (ICC). RESULTS: The mean age of the participants was 50.6 years old (range, 11 to 82 years). The mean gray scales of the nasal rim were 91.81, 94.91, and 93.24; those of the brightest cupping center were 174.84, 179.94, and 177.76; and those of the largest inferior retinal vein were 61.85, 53.48, and 56.73 for observers 1, 2, and 3, respectively. Inter-observer reproducibility for NR, BCC and IRV was considered good based upon ICC values of 0.944, 0.860, and 0.789 for observers 1, 2, and 3, respectively. Significant age-related differences between the values of the brightest cupping center were noted, and the gray scale score was decreased in the older participants (p < 0.001). CONCLUSIONS: The gray scale of the brightest cupping center diminished with age. ImageJ can be a useful objective tool with high reproducibility in the analysis of optic disc color.

Hollow-cone dark-field transmission electron microscopy for dislocation density characterization of trimodal Al composites.

This paper describes a methodology based on hollow-cone dark-field (HCDF) transmission electron microscopy (TEM) to study dislocation structures in both nano- and micro-crystalline grains. Although the conventional approach based on a two-beam condition has been commonly used to acquire weak-beam dark-field (WBDF) TEM images for dislocation structure characterization, it is very challenging to employ this technique to study nanocrystalline materials, especially when the grains are less than 100 nm in diameter. Compared to the conventional two-beam approach, the method described in this paper is more conducive for obtaining high-quality WBDF-TEM images. Furthermore, the method is suitable for studying samples with both nanocrystalline and coarse-grains. A trimodal Al metal-matrix-composite (MMC) consisting of B(4)C particles, a nanocrystalline Al (NC-Al) phase, and a coarse-grained Al (CG-Al) phase has been reported to exhibit an extremely high strength and tailorable ductility. The dislocations in both NC-Al and CG-Al phases of the trimodal Al MMCs at different fabrication stages were examined using the HCDF method described. The influence of the dislocation density in both NC-Al and CG-Al phases on the strength and ductility of the composite is also discussed.