Augmented reality system based on the integration of polarization-independent metalens and micro-LEDs.

Augmented reality (AR), a technology that superimposes virtual information onto a user's direct view of real-world scenes, is considered one of the next-generation display technologies and has been attracting considerable attention. Here, we propose a flat optic AR system that synergistically integrates a polarization-independent metalens with micro light-emitting diodes (LEDs). A key component is a meticulously designed metalens with a numerical aperture of 0.25, providing a simulated focusing efficiency of approximately 76.5% at a wavelength of 532 nm. Furthermore, the laser measurement system substantiates that the fabricated metalens achieves a focusing efficiency of 70.8%. By exploiting the reversibility of light characteristics, the metalens transforms the divergent light from green micro-LEDs into a collimated beam that passes through the pupil and images on the retina. Monochromatic pixels with a size of 5×5 µm2 and a pitch of 10 µm can be distinctly resolved with a power efficiency of 50%. This work illustrates the feasibility of integrating the metalens with microdisplays, realizing a high-efficiency AR device without the need for additional optical components and showcasing great potential for the development of near-eye display applications.

Stacking architecture for collimated backlight using cylindrical lens sheet with linear light sources or edge-lit/direct-lit BLU.

Highly collimated and directional backlights are essential for realizing advanced display technologies such as autostereoscopic 3D displays. Previously reported collimated backlights, either edge-lit or direct-lit, in general still suffer unsatisfactory form factors, directivity, uniformity, or crosstalk etc. In this work, we report a simple stacking architecture for the highly collimated and uniform backlights, by combining linear light source arrays and carefully designed cylindrical lens arrays. Experiments were conducted to validate the design and simulation, using the conventional edge-lit backlight or the direct-lit mini-LED (mLED) arrays as light sources, the NiFe (stainless steel) barrier sheets, and cylindrical lens arrays fabricated by molding. Highly collimated backlights with small angular divergence of ±1.45°âˆ¼±2.61°, decent uniformity of 93-96%, and minimal larger-angle sidelobes in emission patterns were achieved with controlled divergence of the light source and optimization of lens designs. The architecture reported here provides a convenient way to convert available backlight sources into a highly collimated backlight, and the use of optically reflective barrier also helps recycle light energy and enhance the luminance. The results of this work are believed to provide a facile approach for display technologies requiring highly collimated backlights.

The Design and Fabrication of Large-Area Under-Screen Fingerprint Sensors with Optimized Aperture and Microlens Structures.

In this paper, we designed and fabricated an optical filter structure applied to the FoD (Fingerprint on Display) technology of the smartphone, which contains the microlens array, black matrix, and photodetector to recognize the fingerprint on a full touchscreen. First, we used optical ray tracing software, ZEMAX, to simulate a smartphone with FoD and a touching finger. We then further discussed how the aperture and microlens influence the fingerprint image in this design. Through numerical analysis and process constraint adjustment to optimize the structural design, we determined that a modulation transfer function (MTF) of 60.8% can be obtained when the thickness of the black matrix is 4 µm, allowing successful manufacturing using photolithography process technology. Finally, we used this filter element to take fingerprint images. After image processing, a clearly visible fingerprint pattern was successfully captured.

Technological process optimization and measurement of image quality of the electrically bifocal metalens.

This Letter describes the design procedure and process optimization of the electrically bifocal metalens. In our design, horizontal and vertical polarization is manipulated by applying a suitable voltage to a twisted nematic liquid crystal (TN-LC) cell. Each nanostructure is designed to be a rectangular prism, making different polarizations of light experience various phase delays, thus causing bi-focus. We selected lithographical methods to fabricate our metalens because of the minimum physical size, which can be as small as 50 nm, and the maximum aspect ratio, which is as high as 15. Furthermore, to increase the tolerance and make the sidewall vertical and smooth, we coated different characteristics of photoresist sensitivity to the upper and lower layers. After the development, the mushroom-type photoresist makes Ni easier to strip while in the lift-off process, thus increasing the quality of the whole metalens. Our experiment shows that the focal lengths and focusing efficiencies corresponding to the two polarizations are similar to the simulation results. The proposed electrically modulated bifocal metalens can be utilized in different applications and combined with other optical components.

Time-Effective Simulation Methodology for Broadband Achromatic Metalens Using Deep Neural Networks.

Metasurface has demonstrated potential and novel optical properties in previous research. The prevailing method of designing a macroscale metasurface is based on the local periodic approximation. Such a method relies on the pre-calculated data library, including phase delay and transmittance of the nanostructure, which is rigorously calculated by the electromagnetic simulation. However, it is usually time-consuming to design a complex metasurface such as broadband achromatic metalens due the required huge data library. This paper combined different numbers of nanofins and used deep neural networks to train our data library, and the well-trained model predicted approximately ten times more data points, which show a higher transmission for designing a broadband achromatic metalens. The results showed that the focusing efficiency of designed metalens using the augmented library is up to 45%, which is higher than that using the original library over the visible spectrum. We demonstrated that the proposed method is time-effective and accurate enough to design complex electromagnetic problems.

Ultrawide-angle and high-efficiency metalens in hexagonal arrangement.

Wide-angle optical systems play a vital role in imaging applications and have been researched for many years. In traditional lenses, attaining a wide field of view (FOV) by using a single optical component is difficult because these lenses have crucial aberrations. In this study, we developed a wide-angle metalens with a numerical aperture of 0.25 that provided a diffraction-limited FOV of over 170° for a wavelength of 532 nm without the need for image stitching or multiple lenses. The designed wide-angle metalens is free of aberration and polarization, and its full width of half maximum is close to the diffraction limit at all angles. Moreover, the metalens which is designed through a hexagonal arrangement exhibits higher focusing efficiency at all angles than most-seen square arrangement. The focusing efficiencies are as high as 82% at a normal incident and 45% at an incident of 85°. Compared with traditional optical components, the proposed metalens exhibits higher FOV and provides a more satisfactory image quality because of aberration correction. Because of the advantages of the proposed metalens, which are difficult to achieve for a traditional single lens, it has the potential to be applied in camera systems and virtual and augmented reality.

Three-stage full-wave simulation architecture for in-depth analysis of microspheres in microscopy.

Over a decade, considerable development has been achieved in microsphere microscopy; the popularity of this method is attributable to its compatibility with biomedical applications. Although microscopy has been used extensively, insufficient analyses and simulation approaches capable of explaining the experimental observations have hampered its theoretical development. In this paper, a three-stage full-wave simulation architecture has been presented for the in-depth analysis of the imaging properties of microspheres. This simulation architecture consists of forward and backward propagation mechanisms, following the concept of geometric optics and strictly complying to wave optics at each stage. Three numerical simulation methods, including FDTD, NTFF, and ASPW, are integrated into this simulation architecture to encompass near-field and far-field behaviors and relieve the computational burden. We validated this architecture by comparing our simulation results with the experimental data provided in literature. The results confirmed that the proposed architecture exhibits high consistency both qualitatively and quantitatively. By using this architecture, we demonstrated the near-field effect of the samples on the resolution and provided evidence to explain the conflicts in literature. Moreover, the flexibility and versatility of the proposed architecture in modeling allow adaptation to various scenarios in microsphere microscopy. The results of this study, as an imaging analysis and system design platform, may facilitate the development of microsphere microscopy for biomedical imaging, wafer inspection, and other potential applications.

Electrically modulated varifocal metalens combined with twisted nematic liquid crystals.

Focus-tunable lenses are indispensable to optical systems. This paper proposes an electrically modulated varifocal metalens combined with twisted nematic liquid crystals. In our design, a metalens is employed to focus on different points depending on the polarization state of incident light. We demonstrated that the varifocal metalens has a sub-millisecond response time. Furthermore, the numerical aperture of both the first and second focal points can be customized to achieve a wide range of 0.2-0.7. Moreover, the full width at half maximum approached the diffraction limit at multiple focal points. Because of the advantages of our proposed electrically modulated metalens, it has the potential for application in optical technology and biomedical science, both of which require high image quality and a rapid response time.

Design of a high-efficiency train headlamp with low power consumption using dual half-parabolic aluminized reflectors.

We propose a train headlamp system using dual half-circular parabolic aluminized reflectors. Each half-circular reflector contains five high-efficiency and small-package light-emitting diode (LED) chips, and the halves are 180° rotationally symmetric. For traffic safety, the headlamp satisfies the Code of Federal Regulations. To predict the pattern of illumination, an analytical derivation is developed for the optical path of a ray that is perpendicular to and emitted from the center of an LED chip. This ray represents the main ray emitted from the LED chip and is located at the maximum illuminance of the spot projected by the LED source onto a screen. We then analyze the design systematically to determine the locations of the LED chips in the reflector that minimize electricity consumption while satisfying reliability constraints associated with traffic safety. Compared to a typical train headlamp system with an incandescent or halogen lamp needing several hundred watts, the proposed system only uses 20.18 W to achieve the luminous intensity requirements.

Ionic polymer metal composite for an optical zoom in a compact camera.

The reflective method is utilized in the optical zoom function of a thin camera for the advantage of folding the optical path. An ionic polymer metal composite deformable mirror used in a reflective zoom system achieves large deformations to change optical power with a low bias voltage. Polydimethylsiloxane is used as a buffer layer to improve surface roughness. The surface roughness of this layer is about 17 nm. The optical focusing power of the deformable mirror reaches 73.8 m(-1) diopters with 3 volts. A complete reflective camera module is fabricated using two ionic polymer metal composite deformable mirrors in the zoom function. The zoom ratio is about 1.6 × .

Wide-angle and ultrathin camera module using a curved hexagonal microlens array and all spherical surfaces.

In this paper, we propose a wide-angle and thin camera module integrating the principles of an insect's compound eye and the human eye, mimicking them with a curved hexagonal microlens array and a hemispherical lens, respectively. Compared to typical mobile phone cameras with more than four lenses and a limited full field of view (FFOV), the proposed system uses only two lenses to achieve a wide FFOV. Furthermore, the thickness of our proposed system is only 2.7 mm. It has an f-number of 2.07, an image diameter of 4.032 mm, and a diagonal FFOV of 136°. The results showed good image quality with a modulation transfer function above 0.3 at a Nyquist frequency of 166 cycles/mm.

Optical zoom camera module using two poly-dimethylsiloxane deformable mirrors.

Miniaturization is an essential trend in the design of portable devices. Motor-driven lens technology is a traditional way to achieve autofocus and optical zoom functions. This approach usually requires considerable space and consumes significant power. Reflective optics is a methodology that not only can fold the optical path, but it has the advantage of low chromatic aberration. In this paper, we use a deformable mirror as a reflecting element in an optical zoom system. For its low Young's modulus and residual stress, we choose polydimethylsiloxane as a deformable membrane that can provide a large stroke. The optical zoom module consists of a pair of micromachined deformable mirrors. The thickness of this module is 10 mm, which enables 2× optical zoom. The smallest effective focal length is 4.7 mm at a full field angle of 52°, and the f-number is 4.4. The largest effective focal length of the module is 9.4 mm, and the f-number is 6.4.

Wide-angle camera with multichannel architecture using microlenses on a curved surface.

We propose a multichannel imaging system that combines the principles of an insect's compound eye and the human eye. The optical system enables a reduction in track length of the imaging device to achieve miniaturization. The multichannel structure is achieved by a curved microlens array, and a Hypergon lens is used as the main lens to simulate the human eye, achieving large field of view (FOV). With this architecture, each microlens of the array transmits a segment of the overall FOV. The partial images are recorded in separate channels and stitched together to form the final image of the whole FOV by image processing. The design is 2.7 mm thick, with 59 channels; the 100°×80° full FOV is optimized using ZEMAX ray-tracing software on an image plane. The image plane size is 4.53 mm×3.29 mm. Given the recent progress in the fabrication of microlenses, this image system has the potential to be commercialized in the near future.

An ionic-polymer-metallic composite actuator for reconfigurable antennas in mobile devices.

In this paper, a new application of an electro-active-polymer for a radio frequency (RF) switch is presented. We used an ionic polymer metallic composite (IPMC) switch to change the operating frequency of an inverted-F antenna. This switch is light in weight, small in volume, and low in cost. In addition, the IPMC is suitable for mobile devices because of its driving voltage of 3 volts and thickness of 200 µm. The IPMC acts as a normally-on switch to control the operating frequency of a reconfigurable antenna in mobile phones. We experimentally demonstrated by network analysis that the IPMC switch could shift its operating frequency from 1.1 to 2.1 GHz, with return losses of than -10 dB at both frequencies. To minimize electrolysis and maximize the operation time in air, propylene carbonate electrolyte with lithium perchlorate (LiClO4) was applied inside the IPMC. The results showed that when the IPMC was actuated over three months at 3.5 V, the tip displacement fell by less than 10%. Therefore, an IPMC actuator is a promising choice for application to a reconfigurable antenna.

Long-wavelength infrared sensing by cytochrome C protein thin film deposited by the spin coating method.

High infrared absorption, large temperature coefficient of resistance (TCR) and small 1/f noise are preferred characteristics for sensing materials used in bolometers. In this paper, we discuss a cytochrome c protein as a potential sensing material for long-wavelength bolometers. We simulated and experimentally proved high infrared absorption of cytochrome c in the wavelength between 8 µm and 14 µm. Cytochrome c thin films were deposited on a hydrophilic surface using the spin coating method. The resistance variation with temperature is measured and we show that the TCR of cytochrome c thin films is consistently higher than 20%. The measured values of 1/f noise were as low as 2.33 × 10⁻¹³ V²/Hz at 60 Hz. Finally, we test the reliability of cytochrome c by measuring the resistance changes over time under varying conditions. We found that cytochrome c thin films deteriorated significantly without appropriate packaging.

Polydimethylsiloxane coating on an ionic polymer metallic composite for a tunable focusing mirror.

An ionic polymer metallic composite (IPMC) can perform a bending deformation under an electric field by a small bias voltage. A roughening process is necessary and typically included in the IPMC fabrication. Roughening processes bring several advantages, including better metal adhesion and actuation performance. However, the resulting large surface roughness is an obstacle for optical applications. In this paper, we coated polydimethylsiloxane to improve the surface roughness of IPMC. The improved surface roughness is around 28 nm versus tens of micrometers with an uncoated IPMC. The surface-improved IPMC achieved focusing power of 77 diopters under a 7 V bias voltage. We also found that the lifetime in atmosphere is 30 times longer than that of the nonimproved IPMC. Compared with other popular focusing techniques, such as liquid lenses or micromachined deformable mirrors, the driving voltage is at least one order of magnitude lower and the tunable range is two to three times larger. The effects of the surface-improved fabrication on reflectance, surface scattering, and actuation performance are also discussed. We demonstrate the surface-improved method to construct a patterned IPMC deformable membrane for optical applications.

Design and fabrication of a large-stroke deformable mirror using a gear-shape ionic-conductive polymer metal composite.

Conventional camera modules with image sensors manipulate the focus or zoom by moving lenses. Although motors, such as voice-coil motors, can move the lens sets precisely, large volume, high power consumption, and long moving time are critical issues for motor-type camera modules. A deformable mirror (DM) provides a good opportunity to improve these issues. The DM is a reflective type optical component which can alter the optical power to focus the lights on the two dimensional optical image sensors. It can make the camera system operate rapidly. Ionic polymer metal composite (IPMC) is a promising electro-actuated polymer material that can be used in micromachining devices because of its large deformation with low actuation voltage. We developed a convenient simulation model based on Young's modulus and Poisson's ratio. We divided an ion exchange polymer, also known as Nafion(®), into two virtual layers in the simulation model: one was expansive and the other was contractive, caused by opposite constant surface forces on each surface of the elements. Therefore, the deformation for different IPMC shapes can be described more easily. A standard experiment of voltage vs. tip displacement was used to verify the proposed modeling. Finally, a gear shaped IPMC actuator was designed and tested. Optical power of the IPMC deformable mirror is experimentally demonstrated to be 17 diopters with two volts. The needed voltage was about two orders lower than conventional silicon deformable mirrors and about one order lower than the liquid lens.

Optical zoom module based on two deformable mirrors for mobile device applications.

In recent years, optical zoom functionality in mobile devices has been studied. Traditional zoom systems use motors to change separation of lenses to achieve the zoom function, but these systems result in long total length and high power consumption, which are not suitable for mobile devices. Adopting micromachined polymer deformable mirrors in zoom systems has the potential to reduce thickness and chromatic aberration. In this paper, we propose a 2× continuous optical zoom system with five-megapixel image sensors by using two deformable mirrors. In our design, the thickness of the zoom system is about 11 mm. The effective focal length ranges from 4.7 mm at a field angle of 52° to 9.4 mm. The f-number is 4.4 and 6.4 at the wide-angle and telephoto end, respectively.

Using an SU-8 photoresist structure and cytochrome C thin film sensing material for a microbolometer.

There are two critical parameters for microbolometers: the temperature coefficient of resistance (TCR) of the sensing material, and the thermal conductance of the insulation structure. Cytochrome c protein, having a high TCR, is a good candidate for infrared detection. We can use SU-8 photoresist for the thermal insulation structure, given its low thermal conductance. In this study, we designed a platform structure based on a SU-8 photoresist. We fabricated an infrared sensing pixel and recorded a high TCR for this new structure. The SU-8 photoresist insulation structure was fabricated using the exposure dose method. We experimentally demonstrated high values of TCR from 22%/K to 25.7%/K, and the measured noise was 1.2 × 10(-8) V2/Hz at 60 Hz. When the bias current was 2 µA, the calculated voltage responsivity was 1.16 × 10(5) V/W. This study presents a new kind of microbolometer based on cytochrome c protein on top of an SU-8 photoresist platform that does not require expensive vacuum deposition equipment.

An optical wavefront sensor based on a double layer microlens array.

In order to determine light aberrations, Shack-Hartmann optical wavefront sensors make use of microlens arrays (MLA) to divide the incident light into small parts and focus them onto image planes. In this paper, we present the design and fabrication of long focal length MLA with various shapes and arrangements based on a double layer structure for optical wavefront sensing applications. A longer focal length MLA could provide high sensitivity in determining the average slope across each microlens under a given wavefront, and spatial resolution of a wavefront sensor is increased by numbers of microlenses across a detector. In order to extend focal length, we used polydimethysiloxane (PDMS) above MLA on a glass substrate. Because of small refractive index difference between PDMS and MLA interface (UV-resin), the incident light is less refracted and focused in further distance. Other specific focal lengths could also be realized by modifying the refractive index difference without changing the MLA size. Thus, the wavefront sensor could be improved with better sensitivity and higher spatial resolution.