Effect of Charging Parameter on Fruit Battery-Based Oil Palm Maturity Sensor.

Oil palm is one of the key industries highly observed in Malaysia, due to its high demand both whether locally or internationally. The oil extraction rate (OER) in palm oil production is used as an element to identify the performance of the mills, estates and producers. In view of this, there are specific instrument or sensor needs to be implemented at the mills especially during the reception of fresh fruit bunches (FFB) transported from the field for oil content processing. This paper aims to study and propose the use of a fruit battery-based oil palm maturity sensor to analyse the effect of the sensor to various parameters. The study utilizes a charging method with different parameters, including a moisture content test on the palm oil samples. Three types of parameters are tested along with the different grades of oil palm fruit from different bunches, such as the load resistance, charging voltage and charging time. The repeatability data of the samples are obtained with the used list of values in each parameter. The results show that the parameters tested for the unripe, under ripe and ripe samples can affect the sensor sensitivity.

Fruit Battery Method for Oil Palm Fruit Ripeness Sensor and Comparison with Computer Vision Method.

Oil palm ripeness' main evaluation procedure is traditionally accomplished by human vision. However, the dependency on human evaluators to grade the ripeness of oil palm fresh fruit bunches (FFBs) by traditional means could lead to inaccuracy that can cause a reduction in oil palm fruit oil extraction rate (OER). This paper emphasizes the fruit battery method to distinguish oil palm fruit FFB ripeness stages by determining the value of load resistance voltage and its moisture content resolution. In addition, computer vision using a color feature is tested on the same samples to compare the accuracy score using support vector machine (SVM). The accuracy score results of the fruit battery, computer vision, and a combination of both methods' accuracy scores are evaluated and compared. When the ripe and unripe samples were tested for load resistance voltage ranging from 10 Ω to 10 kΩ, three resistance values were shortlisted and tested for moisture content resolution evaluation. A 1 kΩ load resistance showed the best moisture content resolution, and the results were used for accuracy score evaluation comparison with computer vision. From the results obtained, the accuracy scores for the combination method are the highest, followed by the fruit battery and computer vision methods.

Fruit Battery with Charging Concept for Oil Palm Maturity Sensor.

There are many factors affecting oil extraction rate (OER) but a large contributor to high national OER is by processing good-quality fresh fruit bunches (FFB) at the mills. The current practice for grading oil palm fruit bunches in mills is using human graders for visual inspection, which can lead to repeated mistakes, inconsistent evaluation results, and many other related losses. This study aims to develop a fruit maturity sensor that can detect oil palm fruit maturity grade and send indication to the user whether to accept or reject the bunches. This study focuses on fruit battery principle and applying the charging concept to the fruit battery in order to generate significant load voltage readings of oil palm fruit battery. The charging process resulted in amplified load voltage readings, which were 4 times more sensitive to changes as compared to normal fruit battery without charging process. From the load voltage readings, the fruits can be characterized into their maturity grade based on moisture content. It was determined that fruits with moisture content less than 44% and average load voltage, Vavg, between 20 to 30 mV are considered ripe fruits.

Triple Flat-Type Inductive-Based Oil Palm Fruit Maturity Sensor.

This paper aims to study a triple flat-type air coil inductive sensor that can identify two maturity stages of oil palm fruits, ripe and unripe, based on the resonance frequency and fruitlet capacitance changes. There are two types of triple structure that have been tested, namely Triple I and II. Triple I is a triple series coil with a fixed number of turns (n = 200) with different length, and Triple II is a coil with fixed length (l = 5 mm) and a different number of turns. The peak comparison between Triple I and II is using the coefficient of variation cv, which is defined as the ratio of the standard deviation to the mean to express the precision and repeatability of data. As the fruit ripens, the resonance frequency peaks from an inductance⁻frequency curve and shifts closer to the peak curve of the air, and the fruitlet capacitance decreases. The coefficient of the variation of the inductive oil palm fruit sensor shows that Triple I is smaller and more consistent in comparison with Triple II, for both resonance frequency and fruitlet capacitance. The development of this sensor proves the capability of an inductive element such as a coil, to be used as a sensor so as to determine the ripeness of the oil palm fresh fruit bunch sample.

Relative Estimation of Water Content for Flat-Type Inductive-Based Oil Palm Fruit Maturity Sensor.

The paper aims to study the sensor that identifies the maturity of oil palm fruit bunches by using a flat-type inductive concept based on a resonant frequency technique. Conventionally, a human grader is used to inspect the ripeness of the oil palm fresh fruit bunch (FFB) which can be inconsistent and inaccurate. There are various new methods that are proposed with the intention to grade the ripeness of the oil palm FFB, but none has taken the inductive concept. In this study, the resonance frequency of the air coil is investigated. Samples of oil palm FFB are tested with frequencies ranging from 20 Hz to 10 MHz and the results obtained show a linear relationship between the graph of the resonance frequency (MHz) against time (Weeks). It is observed that the resonance frequencies obtained for Week 10 (pre-mature) and Week 18 (mature) are around 8.5 MHz and 9.8 MHz, respectively. These results are compared with the percentage of the moisture content. Hence, the inductive method of the oil palm fruit maturity sensor can be used to detect the change in water content for ripeness detection of the oil palm FFB.

Dual resonant frequencies effects on an induction-based oil palm fruit sensor.

As the main exporter in the oil palm industry, the need to improve the quality of palm oil has become the main interest among all the palm oil millers in Malaysia. To produce good quality palm oil, it is important for the miller to harvest a good oil palm Fresh Fruit Bunch (FFB). Conventionally, the main reference used by Malaysian harvesters is the manual grading standard published by the Malaysian Palm Oil Board (MPOB). A good oil palm FFB consists of all matured fruitlets, aged between 18 to 21 weeks of antheses (WAA). To expedite the harvesting process, it is crucial to implement an automated detection system for determining the maturity of the oil palm FFB. Various automated detection methods have been proposed by researchers in the field to replace the conventional method. In our preliminary study, a novel oil palm fruit sensor to detect the maturity of oil palm fruit bunch was proposed. The design of the proposed air coil sensor based on the inductive sensor was further investigated mainly in the context of the effect of coil diameter to improve its sensitivity. In this paper, the sensitivity of the inductive sensor was further examined with a dual flat-type shape of air coil. The dual air coils were tested on fifteen samples of fruitlet from two categories, namely ripe and unripe. Samples were tested within 20 Hz to 10 MHz while evaluations on both peaks were done separately before the gap between peaks was analyzed. A comparative analysis was conducted to investigate the improvement in sensitivity of the induction-based oil palm fruit sensor as compared to previous works. Results from the comparative study proved that the inductive sensor using a dual flat-type shape air coil has improved by up to 167%. This provides an indication in the improvement in the coil sensitivity of the palm oil fruit sensor based on the induction concept.

Improvement in sensitivity of an inductive oil palm fruit sensor.

Among palm oil millers, the ripeness of oil palm Fresh Fruit Bunch (FFB) is determined through visual inspection. To increase the productivity of the millers, many researchers have proposed with a new detection method to replace the conventional one. The sensitivity of such a sensor plays a crucial role in determining the effectiveness of the method. In our preliminary study a novel oil palm fruit sensor to detect the maturity of oil palm fruit bunches is proposed. The design of the proposed air coil sensor based on an inductive sensor is further investigated to improve its sensitivity. This paper investigates the results pertaining to the effects of the air coil structure of an oil palm fruit sensor, taking consideration of the used copper wire diameter ranging from 0.10 mm to 0.18 mm with 60 turns. The flat-type shape of air coil was used on twenty samples of fruitlets from two categories, namely ripe and unripe. Samples are tested with frequencies ranging from 20 Hz to 120 MHz. The sensitivity of the sensor between air to fruitlet samples increases as the coil diameter increases. As for the sensitivity differences between ripe and unripe samples, the 5 mm air coil length with the 0.12 mm coil diameter provides the highest percentage difference between samples and it is amongst the highest deviation value between samples. The result from this study is important to improve the sensitivity of the inductive oil palm fruit sensor mainly with regards to the design of the air coil structure. The efficiency of the sensor to determine the maturity of the oil palm FFB and the ripening process of the fruitlet could further be enhanced.

Investigations on a novel inductive concept frequency technique for the grading of oil palm fresh fruit bunches.

From the Malaysian harvester's perspective, the determination of the ripeness of the oil palm (FFB) is a critical factor to maximize palm oil production. A preliminary study of a novel oil palm fruit sensor to detect the maturity of oil palm fruit bunches is presented. To optimize the functionality of the sensor, the frequency characteristics of air coils of various diameters are investigated to determine their inductance and resonant characteristics. Sixteen samples from two categories, namely ripe oil palm fruitlets and unripe oil palm fruitlets, are tested from 100 Hz up to 100 MHz frequency. The results showed the inductance and resonant characteristics of the air coil sensors display significant changes among the samples of each category. The investigations on the frequency characteristics of the sensor air coils are studied to observe the effect of variations in the coil diameter. The effect of coil diameter yields a significant 0.02643 MHz difference between unripe samples to air and 0.01084 MHz for ripe samples to air. The designed sensor exhibits significant potential in determining the maturity of oil palm fruits.