Acetylated lignin from oil palm empty fruit bunches and its electrospun nanofibres with PVA: Potential carbon fibre precursor.

The electrospinning of acetylated lignin/polyvinyl alcohol (PVA) nanofibres was carried out to expand the application of lignin materials obtained from oil palm empty fruit bunches (OPEFB). Lignin was isolated by the steam explosion method and subsequently precipitated using H2SO4. Acetylated lignin was produced by mixing acetic anhydride and pyridine at a 2:1 v/v ratio. Following the acetylation process, FTIR analysis showed the absorption of the C=O carbonyl group at wavenumber 1714.6 cm-1. The chemical structures of isolated and acetylated lignin were established using 1H NMR spectral analysis, and XRD examination demonstrated their amorphous character. The electrospinning process of acetylated lignin and PVA solution was then carried out at 15 kV voltage, 0.8 mL/h flow rate, and 12 cm distance between the needle and collector. The sample exhibited electrical conductivity of 443 µS/cm and viscosity of 2.8 × 10-3 Pa s. The morphology analysis showed that there were more beads on the surface of lignin/PVA nanofibres than acetylated lignin/PVA nanofibres. In addition, acetylated lignin/PVA nanofibre was more stable than lignin/PVA. The G-band of carbonized material increased with the presence of lignin. The works presented suggest the potential of using waste materials such as OPEFB as a suitable precursor for the preparation of carbon fibre.

Nanocomposite Foams with Balanced Mechanical Properties and Energy Return from EVA and CNT for the Midsole of Sports Footwear Application.

Polymer foam that provides good support with high energy return (low energy loss) is desirable for sport footwear to improve running performance. Ethylene-vinyl acetate copolymer (EVA) foam is commonly used in the midsole of running shoes. However, EVA foam exhibits low mechanical properties. Conventional mineral fillers are usually employed to improve EVA's mechanical performance, but the energy return is sacrificed. Here, we produced nanocomposite foams from EVA and multi-walled carbon nanotubes (CNT) using a chemical foaming process. Two kinds of CNT derived from the upcycling of commodity plastics were prepared through a catalytic chemical vapor deposition process and used as reinforcing and nucleating agents. Our results show that EVA foam incorporated with oxygenated CNT (O-CNT) demonstrated a more pronounced improvement of physical, mechanical, and dynamic impact response properties than acid-purified CNT (A-CNT). When CNT with weight percentage as low as 0.5 wt% was added to the nanocomposites, the physical properties, abrasion resistance, compressive strength, dynamic stiffness, and rebound performance of the EVA foams were improved significantly. Unlike the conventional EVA formulation filled with talc mineral fillers, the incorporation of CNT does not compromise the energy return of the EVA foam. From the long-cycle dynamic fatigue test, the CNT/EVA foam displays greater properties retention as compared to the talc/EVA foam. This work demonstrates a good balanced of mechanical-energy return properties of EVA nanocomposite foam with very low CNT content, which presents promising opportunities for lightweight-high rebound midsoles for running shoes.