Dynamic Mechanical Properties of PVC Plastics in the Formation of Microstructures with Novel Magnetostrictor.

Molding in thermoplastic polymers using ultrasonic hot embossing technology is promising due to its high precision reproducibility. To understand, analyze and apply the formation of polymer microstructures by the ultrasonic hot embossing method, it is necessary to understand dynamic loading conditions. The Standard Linear Solid model (SLS) is a method that allows analyzing the viscoelastic properties of materials by representing them as a combination of springs and dashpots. However, this model is general, and it is challenging to represent a viscoelastic material with multiple relaxations. Therefore, this article aims to use the data obtained from dynamic mechanical analysis for extrapolation in a wide range of cyclic deformations and to use the obtained data in microstructure formation simulations. The formation was replicated using a novel magnetostrictor design that sets a specific temperature and vibration frequency. The changes were analyzed on a diffractometer. After the diffraction efficiency measurement, it was found that the highest quality structures were formed at a temperature of 68 °C, a frequency of 10 kHz, a frequency amplitude of 1.5 µm and a force of 1 kN force. Moreover, the structures could be molded on any thickness of plastic.

Influence of Filler Materials on Wettability and Mechanical Properties of Basalt/E-Glass Woven Fabric-Reinforced Composites for Microfluidics.

This paper presents the development of novel hybrid composites in the presence of filler particles and manufactured using a proposed new fabrication technique. The hybrid composites were fabricated using a basalt and E-glass woven fabric-reinforced epoxy resin matrix combined with graphite powder nanoparticles. Six sets of samples were fabricated using the vacuum-assisted free lamination compression molding technique. After the fabrication, wettability, mechanical properties (tensile, flexural and impact properties) and moisture properties were evaluated. Surface morphology and chemical composition of the composite samples were examined using a scanning electron microscope (SEM) and spectroscopy. The obtained results showed that the use of filler materials in hybrid composites improves the properties of hybrid composites. Basalt/E-glass hybrid composites with 10% graphite material exhibited superior mechanical properties over the other composites, with high-quality, improved adhesion and surface morphology. Thus, novel composites with the combination of exceptional properties may be integrated in the design of flexible electronics and microfluidics devices as a structural layer of the system. High flexibility and good surface tension of the designed composites makes them attractive for using the thermal imprint technique for microfluidics channel design.

Development of Finite Element Models of PP, PETG, PVC and SAN Polymers for Thermal Imprint Prediction of High-Aspect-Ratio Microfluidics.

Polymeric microstructures and microchannels are widely used in biomedical devices, optics, microfluidics and fiber optics. The quality, the shape, the spacing and the curvature of microstructure gratings are influenced by different mechanisms and fabrication techniques used. This paper demonstrates a cost-effective way for patterning high-aspect-ratio thermoplastic microstructures using thermal imprint technology and finite element modeling. Polymeric materials polypropylene (PP), polyethylene terephthalate glycol (PETG), polyvinyl chloride (PVC) and styrene-acrylonitrile (SAN) were chosen for the experimental investigations. A finite element model was constructed to define the most suitable parameters (time, heating temperature, pressure, etc.) for the formation of microstructures using the thermal imprint procedure. To confirm the relevance of the finite element model, different types of PP, PETG, PVC and SAN microstructures were fabricated using theoretically defined parameters. Experimental investigations of imprinted microstructures' morphological and optical properties were performed using scanning electron microscopy, atomic force microscopy and a diffractometer. Obtained results confirmed the relevance of the created finite element model which was applied in the formation of high-aspect-ratio microstructures. Application of this model in thermal imprint would not only reduce the fabrication time, but also would highly increase the surface quality and optical properties of the formed structures.

Biocompatible Piezoelectric PVDF/HA/AgNO3 Thin Film Prepared by the Solvent Casting Method.

In this study, new composites based on polyvinylidene fluoride (PVDF) were ornamented and prepared with hydroxyapatite (HA) and silver nitride (AgNO3). Taking into account the polarity of the solvent dimethyl sulfoxide, this solvent was used to disperse the particles. The aim of using DMSO was to create amorphous phases and the strong dipoles of the C-F bond to reduce the energy barrier and improve the electrical properties. The PVDF played the role of matrix in HA, and AgNO3 was used as reinforcing elements. X-ray diffraction of the samples directly showed the amorphous phase and mixed amorphous and crystalline phases when all three materials were used simultaneously for preparing the composite. The scanning electron microscopy (SEM) images of the samples confirmed the role of PVDF, HA, and AgNO3. Furthermore, the energy dispersive X-ray (EDX) analysis was performed and proved that the HA structure did not change when the ratio of CaP was equal to the ratio of natural HA. The electrical properties were investigated, and the amount of energy ranged from 56.50 to 125.20 mV. The final results showed that a designed device consisting of an active layer made of 0.1 g HA:0.5 g PVDF showed the highest energy barrier, the highest polarity, and surface energy, thus proving its relevance as potential material for energy harvesting applications.

Biologically Compatible Lead-Free Piezoelectric Composite for Acoustophoresis Based Particle Manipulation Techniques.

This research paper is concentrated on the design of biologically compatible lead-free piezoelectric composites which may eventually replace traditional lead zirconium titanate (PZT) in micromechanical fluidics, the predominantly used ferroelectric material today. Thus, a lead-free barium-calcium zirconate titanate (BCZT) composite was synthesized, its crystalline structure and size, surface morphology, chemical, and piezoelectric properties were analyzed, together with the investigations done in variation of composite thin film thickness and its effect on the element properties. Four elements with different thicknesses of BCZT layers were fabricated and investigated in order to design a functional acoustophoresis micromechanical fluidic element, based on bulk acoustic generation for particle control technologies. Main methods used in this research were as follows: FTIR and XRD for evaluation of chemical and phase composition; SEM-for surface morphology; wettability measurements were used for surface free energy evaluation; a laser triangular sensing system-for evaluation of piezoelectric properties. XRD results allowed calculating the average crystallite size, which was 65.68 Å3 confirming the formation of BCZT nanoparticles. SEM micrographs results showed that BCZT thin films have some porosities on the surface with grain size ranging from 0.2 to 7.2 µm. Measurements of wettability showed that thin film surfaces are partially wetting and hydrophilic, with high degree of wettability and strong solid/liquid interactions for liquids. The critical surface tension was calculated in the range from 20.05 to 27.20 mN/m. Finally, investigations of piezoelectric properties showed significant results of lead-free piezoelectric composite, i.e., under 5 N force impulse thin films generated from 76 mV up to 782 mV voltages. Moreover, an experimental analysis showed that a designed lead-free BCZT element creates bulk acoustic waves and allows manipulating bio particles in this fluidic system.

Design of Controllable Novel Piezoelectric Components for Microfluidic Applications.

This paper reviews recent investigations and achievements in the design of controllable functional components for improving microfluidic systems, its effectiveness, and functionality. The main purpose was to design novel microstructures with piezoelectric properties (microresonators), which enable one to control the effectiveness of fluid flow in micro-hydro-mechanical devices for biomedical/biochemical purposes. Controllable properties were obtained by incorporating different types of binders in a piezoelectric ceramic matrix (lead zirconate titanate): polyvinyl butyral (PVB), poly methyl methacrylate (PMMA), and polystyrene (PS). The change in chemical composition of PZT helps to manipulate the piezoelectric characteristics, surface morphology, mechanical properties, etc., of the designed microfluidic element with the microstructure in it.