One-step silver coating of polypropylene surgical mask with antibacterial and antiviral properties.

Face masks can filter droplets containing viruses and bacteria minimizing the transmission and spread of respiratory pathogens but are also an indirect source of microbes transmission. A novel antibacterial and antiviral Ag-coated polypropylene surgical mask obtained through the in situ and one-step deposition of metallic silver nanoparticles, synthesized by silver mirror reaction combined with sonication or agitation methods, is proposed in this study. SEM analysis shows Ag nanoparticles fused together in a continuous and dense layer for the coating obtained by sonication, whereas individual Ag nanoparticles around 150 nm were obtained combining the silver mirror reaction with agitation. EDX, XRD and XPS confirm the presence of metallic Ag in both coatings and also oxidized Ag in samples by agitation. A higher amount of Ag nanoparticles is deposited on samples by sonication, as calculated by TGA. Further, both coatings are biocompatible and show antibacterial properties: coating by sonication caused 24 % and 40 % of bacterial reduction while coating by agitation 48 % and 96 % against S. aureus and E. coli, respectively. At 1 min of contact with SARS-CoV-2, the coating by agitation has an antiviral capacity of 75 % against 24 % of the one by sonication. At 1 h, both coatings achieve 100 % of viral inhibition. Nonetheless, larger samples could be produced only through the silver mirror reaction combined with agitation, preserving the integrity of the mask. In conclusion, the silver-coated mask produced by silver mirror reaction combined with agitation is scalable, has excellent physico-chemical characteristics as well as significant biological properties, with higher antimicrobial activities, providing additional protection and preventing the indirect transmission of pathogens.

Nanoscale and Tensile-Like Properties by an Instrumented Indentation Test on PBF-LB SS 316L Steel.

The mechanical properties of a defect-free laser melting (PBF-LB) deposit of an AISI 316L steel alloy were assessed by means of an instrumented indentation test (IIT), at both the macro- and nano-scales. The inherent non-equilibrium microstructure of the alloy was chemically homogenous and consisted of equiaxed grains and large-elongated grains (under the optical microscope) with irregular outlines composed of a much finer internal cell structure (under the scanning electron microscope). Berkovich and Vickers indenters were used to assess the indentation properties across individual grains (nano) and over multiple grains (macro), respectively. The nano-indentation over the X-Y plane revealed nearly constant indentation modulus across an individual grain but variable on average within different grains whose value depended on the relative orientation of the individual grain. The macro-indentation test was conducted to analyze the tensile-like properties of the polycrystalline SS 316L alloy over the X-Y and Y-Z planes. The macro-indentation test provided a reliable estimate of the ultimate tensile strength (UTS-like) of the alloy. Other indentation properties gave inconsistent results, and a post factum analysis was, therefore, conducted, by means of a new approach, to account for the presence of residual stresses. The already existing indentation data were supplemented with new repeated indentation tests to conduct a detailed analysis of the relaxation ability of compressive and tensile residual stresses. The developed methodology allows the effect of residual stresses and the reliability of measured macro-indentation properties to be examined as a function of a small group of indentation parameters.

Flat-Top Cylinder Indenter for Mechanical Characterization: A Report of Industrial Applications.

FIMEC (flat-top cylinder indenter for mechanical characterisation) is an instrumented indentation test employing a cylindrical punch. It has been used to determine the mechanical properties of metallic materials in several applications of industrial interest. This work briefly describes the technique and the theory of indentation with a flat-ended punch. The flat indentation of metals has been investigated through experimental tests, and an equation has been derived to calculate the yield stress from the experimental data in deep indentation. The approach is supported by many data on various metals and alloys. Some selected case studies are presented in the paper: (i) crank manufacturing through pin squeeze casting; (ii) the evaluation of the local mechanical properties in a carter of complex geometry; (iii) the qualification of Al billets for extrusion; (iv) stress-relaxation tests on CuCrZr heat sinks; (v) the characterization of thick W coatings on CuCrZr alloy; (vi) the measure of the local mechanical properties of the molten-zone (MZ) and the heat-affected zone (HAZ) in welded joints. The case studies demonstrate the great versatility of the FIMEC test which provides information not available by employing conventional experimental techniques such as tensile, bending, and hardness tests. On the basis of theoretical knowledge and large amount of experimental data, FIMEC has become a mature technique for application on a large scale in industrial practice.

The effect of Equal Channel Angular Pressing on the stress corrosion cracking susceptibility of AZ31 alloy in simulated body fluid.

Despite the great potential of Mg and its alloys as material for biodegradable implants, their low resistance to the simultaneous action of corrosion and mechanical stresses in the human body have hampered their use. Stress Corrosion Cracking has been reported as one of the most critical failure modes to overcome to allow such materials to be clinically applied. Thus, in this paper we investigate the effect of Equal Channel Angular Pressing (ECAP) on the Stress Corrosion Cracking (SCC) susceptibility of the AZ31 Mg alloy. To do so, AZ31 alloy has been subjected to 1, 2 and 4 passes of ECAP, and the samples so obtained have then been tested by means Slow Strain Rate Tests (SSRTs) in Simulated Body Fluid (SBF) at 37 °C. Samples subjected to one pass of ECAP are shown to be less susceptible to SCC compared to the material in the as-received condition, while further ECAP processing (2 and 4 passes) are found to worsen the SCC susceptibility. To understand the different SCC susceptibilities shown by the differently ECAPed samples, microstructural analyses, potentiodynamic polarization curves, hydrogen evolution experiments and Scanning Electron Microscopy (SEM) analyses of the fracture surfaces were carried out. The improved corrosion resistance of the samples subjected to 1 pass of ECAP compared to the samples in the as received condition (due to a finer grain size) and to the samples subjected to 2 and 4 passes (due to a more favourable texture evolution) represents the reason of their reduced SCC susceptibility.

Lead-Bismuth Eutectic: Atomic and Micro-Scale Melt Evolution.

Element clustering and structural features of liquid lead-bismuth eutectic (LBE) alloy have been investigated up to 720 °C by means of high temperature X-ray diffraction (HT-XRD), X-ray Photoemission Spectroscopy (XPS) and Scanning Photoemission Microscopy (SPEM) at the Elettra synchrotron in Trieste. The short-range order in liquid metal after melting corresponds to the cuboctahedral atomic arrangement and progressively evolves towards the icosahedral one as temperature increases. Such process, that involve a negative expansion of the alloy, is mainly connected to the reduction of atom distance in Pb-Pb pairs which takes place from 350 °C to 520 °C. On an atomic scale, it is observed a change of the relative number of Bi-Bi, Pb-Pb, and Pb-Bi pairs. The Pb-Bi pairs are detected only at a temperature above ~350 °C, and its fraction progressively increases, giving rise to a more homogeneous distribution of the elements. SPEM results showed evidence that the process of chemical homogenization on an atomic scale is preceded and accompanied by homogenization on micro-scale. Clusters rich of Bi and Pb, which are observed after melting, progressively dissolve as temperature increases: Only a few residuals remain at 350 °C, and no more clusters are detected a 520 °C.

Electron Beam Welding of IN792 DS: Effects of Pass Speed and PWHT on Microstructure and Hardness.

Electron Beam (EB) welding has been used to realize seams on 2 mm-thick plates of directionally solidified (DS) IN792 superalloy. The first part of this work evidenced the importance of pre-heating the workpiece to avoid the formation of long cracks in the seam. The comparison of different pre-heating temperatures (PHT) and pass speeds (v) allowed the identification of optimal process parameters, namely PHT = 300 °C and v = 2.5 m/min. The microstructural features of the melted zone (MZ); the heat affected zone (HAZ), and base material (BM) were investigated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersion spectroscopy (EDS), electron back-scattered diffraction (EBSD), X-ray diffraction (XRD), and micro-hardness tests. In the as-welded condition; the structure of directionally oriented grains was completely lost in MZ. The γ' phase in MZ consisted of small (20-40 nm) round shaped particles and its total amount depended on both PHT and welding pass speed, whereas in HAZ, it was the same BM. Even if the amount of γ' phase in MZ was lower than that of the as-received material, the nanometric size of the particles induced an increase in hardness. EDS examinations did not show relevant composition changes in the γ' and γ phases. Post-welding heat treatments (PWHT) at 700 and 750 °C for two hours were performed on the best samples. After PWHTs, the amount of the ordered phase increased, and the effect was more pronounced at 750 °C, while the size of γ' particles in MZ remained almost the same. The hardness profiles measured across the joints showed an upward shift, but peak-valley height was a little lower, indicating more homogeneous features in the different zones.