Synthesis, identification and quantification of oligomers from polyester coatings for metal packaging.

Polyester can coatings protect both food and packaging from mutual contamination. Even though, can coatings may release Non-Intentionally Added Substances (NIAS) in addition to Intentionally Added Substances (IAS). As NIAS are mainly constituted by cyclic or linear side products that are formed during the polymerization process, we focused our attention on these oligomeric species of molecular weight <1000 Da. These oligomers were obtained from two different polyester resins, each synthesized from four monomers (two phthalic acids and two diols), and from the corresponding final enamel can coatings using ethanol at 95% and 50% at 60 °C for 4 h and 10 days, respectively, as food simulants. HPLC-ESI-MS analysis on the extracts allowed identifying various cyclic and linear oligomers. For the conclusive identification of the different oligomers and their isomeric structures, ad hoc standards were synthesized by acylation reaction between alkyl diols and phthaloyl chlorides. By comparison of 1H NMR spectra, linear and cyclic oligomers were characterized by finding the major presence of 2 + 2 cyclic compounds. The 16 synthesized standards, 4 linear and 12 cyclic compounds were used to establish a method for quantification of linear and cyclic oligomers in enamel migration samples by micro HPLC-high-resolution MS (HRMS). The results showed no significant differences between the amounts of cyclic oligomers extracted with both ethanol concentrations (50 and 95%) and time contact. The extracts showed only a small amount of linear compounds and a prevalence of 2 + 2 cyclic oligomers. The work shows the great importance of the synthesis of specific standards to allow exact quantification in food contact material migrates.

Integrating bioassays and analytical chemistry as an improved approach to support safety assessment of food contact materials.

Food contact materials (FCM) contain chemicals which can migrate into food and result in human exposure. Although it is mandatory to ensure that migration does not endanger human health, there is still no consensus on how to pragmatically assess the safety of FCM since traditional approaches would require extensive toxicological and analytical testing which are expensive and time consuming. Recently, the combination of bioassays, analytical chemistry and risk assessment has been promoted as a new paradigm to identify toxicologically relevant molecules and address safety issues. However, there has been debate on the actual value of bioassays in that framework. In the present work, a FCM anticipated to release the endocrine active chemical 4-nonyphenol (4NP) was used as a model. In a migration study, the leaching of 4NP was confirmed by LC-MS/MS and GC-MS. This was correlated with an increase in both estrogenic and anti-androgenic activities as measured with bioassays. A standard risk assessment indicated that according to the food intake scenario applied, the level of 4NP measured was lower, close or slightly above the acceptable daily intake. Altogether these results show that bioassays could reveal the presence of an endocrine active chemical in a real-case FCM migration study. The levels reported were relevant for safety assessment. In addition, this work also highlighted that bioactivity measured in migrate does not necessarily represent a safety issue. In conclusion, together with analytics, bioassays contribute to identify toxicologically relevant molecules leaching from FCM and enable improved safety assessment.