Implementing infrared determination of quartz particulates on novel filters for a prototype dust monitor.

Research by the National Institute for Occupational Safety and Health (NIOSH) has pursued quartz analysis for the specialized filter assemblies of a new worker-wearable personal dust monitor (PDM). The PDM is a real-time instrument utilizing a tapered element oscillating microbalance (TEOM). Standard fiberglass TEOM filters cannot accommodate the desired P-7 infrared analytical method used by the Mine Safety and Health Administration (MSHA). Novel filter materials were tested with the objective of demonstrating this type of analysis. Low temperature ashing and spectrometric examination were employed, revealing that nylon fiber candidate filters left minimal residual ash and produced no significant spectral interference. Avoiding titanium dioxide in all filter materials proved to be a key requirement. Fine quartz particulates were collected on prototype filters in a Marple chamber, either open-faced or through PDMs during test runs. The filters were then subjected to MSHA P-7 analysis and the spectrometrically based analytical results for quartz mass were compared to reference measurements. Also, PDM instrumental mass readings were compared to filter gravimetric measurements. Results suggest that the P-7 method is adaptable to variations in filter materials and that quartz dust analysis by the P-7 method when utilizing the new ashable PDM filters can have accuracy and precision within 10% and 4%, respectively. This is within the declared 13% accuracy and 7-10% precision of the P-7 method itself. Instrument mass readings had modest positive bias but met NIOSH accuracy criteria. Continued work with specialized PDM filters is merited, as they are a new type of TEOM sample amenable to ashing analysis of particulates.

Equivalency of a personal dust monitor to the current United States coal mine respirable dust sampler.

The United States National Institute for Occupational Safety and Health, through an informal partnership with industry, labor, and the United States Mine Safety and Health Administration, has developed and tested a new instrument known as the Personal Dust Monitor (PDM). The new dust monitor is an integral part of the cap lamp that coal miners normally carry to work and provides continuous information about the concentration of respirable coal mine dust within the breathing zone of that individual. Previous laboratory testing demonstrated that there is a 95% confidence that greater than 95% of individual PDM measurements fall within +/-25% of reference measurements. The work presented in this paper focuses on the relationship between the PDM and respirable dust concentrations currently measured by a coal mine dust personal sampler unit utilizing a 10 mm Dorr-Oliver nylon cyclone. The United Kingdom Mining Research Establishment instrument, used as the basis for coal mine respirable dust standards, had been designed specifically to match the United Kingdom British Medical Research Council (BMRC) criterion. The personal sampler is used with a 1.38 multiplier to convert readings to the BMRC criterion. A stratified random sampling design incorporating a proportionate allocation strategy was used to select a sample of mechanized mining units representative of all US underground coal mines. A sample of 180 mechanized mining units was chosen, representing approximately 20% of the mechanized mining units in production at the time the sample was selected. A total of 129 valid PDM/personal sampler dust sample sets were obtained. A weighted linear regression analysis of this data base shows that, in comparison with the personal sampler, the PDM requires a mass equivalency conversion multiplier of 1.05 [95% C.I.=(1.03, 1.08)] when the small intercept term is removed from the analysis. Removal of the intercept term results in a personal sampler-equivalent concentration increase of 2.9% at a PDM measurement of 2.0 mg m(-3).

Thermally induced filter bias in TEOM mass measurement.

Researchers at the National Institute for Occupational Safety and Health (NIOSH) have long used stationary tapered element oscillating microbalances (TEOMs) in laboratory settings. They have served to assess the mass concentration of laboratory-generated particulates in experimental dust chambers and they provide a reference method for comparison with other particulate-measuring instruments. Current NIOSH research is focused on further adapting TEOM technology as a wearable personal dust monitor (PDM) for coal mining occupations. This investigation's goal is to help identify, quantify, and provide means for resolving certain TEOM-related error. The present research investigated bias caused by thermal effects on filter assemblies. New filters used in the PDM for 8 h tests show an average positive bias of 25.5 microg, while similar tests of equivalent filters used in two 1400A model TEOMs show an average positive bias of 34.3 microg. The derived bias values allow correction of previously collected biased data. Also, pre-heating the filters for 24 h at 46 degrees C shows significant bias reduction, with PDM pre-heated filters subsequently averaging -3.3 microg and 1400A TEOM filters averaging 5.9 microg. On a single-point comparison to gravimetric sampling, a 25.5 microg bias is only significant at low mass loadings. At 2.5 mg, this bias represents a negligible 1% of the mass measurement. If ordinary linear regression is used, the bias is still insignificant. However, if the more valid weighted linear regression is used, it gives more weight to the smaller dependent variable values, which are more impacted by the bias. Consequently, what is 1% bias on a single high-mass value can translate into a larger bias percentage at high-mass values when performing a weighted regression on data that include a large number of low-mass values.

Differential pressure response of 25-mm-diameter glass fiber filters challenged with coal and limestone dust mixtures.

This article summarizes results of research conducted by the National Institute for Occupational Safety and Health (NIOSH) at its Pittsburgh Research Laboratory. The objective of this work was to determine the correlation between the mass (M) of respirable coal and limestone dusts collected on 25-mm-diameter glass fiber filters mounted in cassettes and the increase in differential pressure (deltaP) that develops across the filters when drawing at constant air flow. Test aerosols were generated inside a laboratory dust chamber using various coal dusts, limestone dust, and mixes of the two. Dusts with different particle size distributions were deposited on the filters by sampling from the chamber through cyclone preclassifiers at different flow rates. Results show that the relationship between differential pressure increase (cm water) and dust mass (mg) is linear and can be approximated by the equation deltaP = KM. The K values (slopes) range from 1.14 to 1.64, depending on the parent coal of the samples. The influence of particle size distribution was also found. The overall K value for all the data summarized in this article is 1.35, with R2 = 0.84 for the summary equation. When calibrated for individual work sites, or other circumstances where great variability in dust characteristics is avoided, the relationship between collected dust mass and increase in differential pressure may provide an exploitable principle for measurement of respirable dust concentrations.